The FAA is adopting a new airworthiness directive (AD) for certain CFM International, S.A. (CFM) Model CFM56-2, CFM56-3, CFM56-5, CFM56-5B, CFM56-5C, and CFM56-7B engines. This ...
[Docket No. FAA-2024-0760; Project Identifier AD-2024-00175-E; Amendment 39-22714; AD 2024-06-09]
RIN 2120-AA64
AGENCY:
Federal Aviation Administration (FAA), DOT.
ACTION:
Final rule; request for comments.
SUMMARY:
The FAA is adopting a new airworthiness directive (AD) for certain CFM International, S.A. (CFM) Model CFM56-2, CFM56-3, CFM56-5, CFM56-5B, CFM56-5C, and CFM56-7B engines. This AD was prompted by a report of electrical arcing on certain life-limited critical parts. This AD requires replacing certain compressor discharge pressure (CDP) seals, high-pressure compressor (HPC) stage 3 disks, and high-pressure turbine (HPT) rear shafts. This AD also prohibits installation of certain CDP seals, HPC stage 3 disks, and HPT rear shafts on any engine, and prohibits installation of any engine with certain CDP seals, HPC stage 3 disks, and HPT rear shafts installed on any airplane. The FAA is issuing this AD to address the unsafe condition on these products.
DATES:
This AD is effective March 25, 2024.
The FAA must receive comments on this AD by May 6, 2024.
ADDRESSES:
You may send comments, using the procedures found in 14 CFR 11.43 and 11.45, by any of the following methods:
Federal eRulemaking Portal:
Go to
regulations.gov. Follow the instructions for submitting comments.
Fax:
(202) 493-2251.
Mail:
U.S. Department of Transportation, Docket Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New Jersey Avenue SE, Washington, DC 20590.
Hand Delivery:
Deliver to Mail address above between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays.
AD Docket:
You may examine the AD docket at
regulations.gov
under Docket No. FAA-2024-0760; or in person at Docket Operations between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays. The AD docket contains this final rule, any comments received, and other information. The street address for Docket Operations is listed above.
FOR FURTHER INFORMATION CONTACT:
Sungmo Cho, Aviation Safety Engineer, FAA, 2200 South 216th Street, Des Moines, WA 98198; phone: (781) 238-7241; email:
sungmo.d.cho@faa.gov.
SUPPLEMENTARY INFORMATION:
Comments Invited
The FAA invites you to send any written data, views, or arguments about this final rule. Send your comments to an address listed under
ADDRESSES
. Include “FAA-2024-0760; Project Identifier AD-2024-00175-E” at the beginning of your comments. The most helpful comments reference a specific portion of the final rule, explain the reason for any recommended change, and include supporting data. The FAA will consider all comments received by the closing date and may amend this final rule because of those comments.
Except for Confidential Business Information (CBI) as described in the following paragraph, and other information as described in 14 CFR 11.35, the FAA will post all comments received, without change, to
regulations.gov, including any personal information you provide. The agency will also post a report summarizing each substantive verbal contact received about this final rule.
Confidential Business Information
CBI is commercial or financial information that is both customarily and actually treated as private by its owner. Under the Freedom of Information Act (FOIA) (5 U.S.C. 552), CBI is exempt from public disclosure. If your comments responsive to this AD contain commercial or financial information that is customarily treated as private, that you actually treat as private, and that is relevant or responsive to this AD, it is important that you clearly designate the submitted comments as CBI. Please mark each page of your submission containing CBI as “PROPIN.” The FAA will treat such marked submissions as confidential under the FOIA, and they will not be placed in the public docket of this AD. Submissions containing CBI should be sent to Sungmo Cho, Aviation Safety Engineer, FAA, 2200 South 216th Street, Des Moines, WA 98198. Any commentary that the FAA receives which is not specifically designated as CBI will be placed in the public docket for this rulemaking.
Background
On March 7, 2024, the FAA received a report of electrical arcing on certain life-limited critical parts for CFM Model CFM56-2, CFM56-3, CFM56-5, CFM56-5B, CFM56-5C, and CFM56-7B engines. A maintenance facility reported evidence of electrical arcing and identified the root cause as the use of a certain induction heater during maintenance, which resulted in unintended electrical arcing to those parts. The manufacturer determined that certain CDP seals, HPC stage 3 disks, and HPT rear shafts were subject to the same induction heater during maintenance and may also have electrical arcing damage. This condition, if not addressed, could result in premature fracture of certain CDP seals, HPC stage 3 disks, and HPT rear shafts, with consequent uncontained part release, damage to the engine, damage to the airplane, and loss of the airplane. The FAA is issuing this AD to address the unsafe condition on these products.
FAA's Determination
The FAA is issuing this AD because the agency has determined the unsafe condition described previously is likely to exist or develop in other products of the same type design.
AD Requirements
This AD requires replacing certain CDP seals, HPC stage 3 disks, and HPT rear shafts. This AD also prohibits installation of certain CDP seals, HPC stage 3 disks, and HPT rear shafts on any engine, and prohibits installation of any engine with certain CDP seals, HPC
( printed page 20304)
stage 3 disks, and HPT rear shafts installed on any airplane.
Justification for Immediate Adoption and Determination of the Effective Date
Section 553(b)(3)(B) of the Administrative Procedure Act (APA) (5 U.S.C. 551et seq.) authorizes agencies to dispense with notice and comment procedures for rules when the agency, for “good cause,” finds that those procedures are “impracticable, unnecessary, or contrary to the public interest.” Under this section, an agency, upon finding good cause, may issue a final rule without providing notice and seeking comment prior to issuance. Further, section 553(d) of the APA authorizes agencies to make rules effective in less than thirty days, upon a finding of good cause.
An unsafe condition exists that requires the immediate adoption of this AD without providing an opportunity for public comments prior to adoption. The FAA has found that the risk to the flying public justifies forgoing notice and comment prior to adoption of this rule due to maintenance anomalies that could result in premature fracture of certain life-limited critical parts, with consequent uncontained part release, damage to the engine, damage to the airplane, and loss of the airplane. The compliance time for replacement of these parts is before further flight after the effective date of this AD. The longer these parts remain in service, the higher the probability of failure. Accordingly, notice and opportunity for prior public comment are impracticable and contrary to the public interest pursuant to 5 U.S.C. 553(b)(3)(B).
In addition, the FAA finds that good cause exists pursuant to 5 U.S.C. 553(d) for making this amendment effective in less than 30 days, for the same reasons the FAA found good cause to forgo notice and comment.
Regulatory Flexibility Act
The requirements of the Regulatory Flexibility Act (RFA) do not apply when an agency finds good cause pursuant to 5 U.S.C. 553 to adopt a rule without prior notice and comment. Because FAA has determined that it has good cause to adopt this rule without prior notice and comment, RFA analysis is not required.
Costs of Compliance
The FAA estimates that this AD affects 3 engines installed on airplanes of U.S. registry. The FAA estimates that three engines installed on airplanes of U.S. registry require replacement of the CDP seal. The FAA estimates that two engines installed on airplanes of U.S. registry require replacement of the HPC stage 3 disk and HPT rear shaft.
The FAA estimates the following costs to comply with this AD:
Estimated Costs
Action
Labor cost
Parts cost
Cost per
product
Cost on U.S.
operators
Replace CDP seal
8 work-hours × $85 per hour = $680
$131,200
$131,880
$395,640
Replace HPC stage 3 disk
8 work-hours × $85 per hour = $680
95,930
96,610
193,220
Replace HPT rear shaft
8 work-hours × $85 per hour = $680
187,900
188,580
377,160
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, section 106, describes the authority of the FAA Administrator. Subtitle VII: Aviation Programs describes in more detail the scope of the Agency's authority.
The FAA is issuing this rulemaking under the authority described in Subtitle VII, Part A, Subpart III, Section 44701: General requirements. Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action.
Regulatory Findings
This AD will not have federalism implications under Executive Order 13132. This AD will not have a substantial direct effect on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government.
For the reasons discussed above, I certify that this AD:
Joint Aircraft System Component (JASC) Code 7200, Engine (Turbine/Turboprop).
(e) Unsafe Condition
This AD was prompted by a report of evidence of electrical arcing on certain life-limited critical parts. The FAA is issuing this AD to prevent premature fracture of certain compressor discharge pressure (CDP) seals, high-pressure compressor (HPC) stage 3 disks, and high-pressure turbine (HPT) rear shafts. The unsafe condition, if not addressed, could lead to uncontained part release, damage to the engine, damage to the airplane, and loss of the airplane.
(f) Compliance
Comply with this AD within the compliance times specified, unless already done.
(g) Required Actions
Before further flight after the effective date of this AD, remove from service each CDP seal, HPC stage 3 disk, and HPT rear shaft having a part number (P/N) and serial number (S/N) specified in Table 1 to paragraph (g) of this AD and replace with a part eligible for installation.
Table 1 to Paragraph (
g
)—Affected Parts
Engine S/N
Engine model
CDP seal
HPC stage 3 disk
HPT rear shaft
S/N
P/N
S/N
P/N
S/N
P/N
779879
CFM56-5B
GFF5HR7H
2116M25P01
XAEH4524
1590M59P01
TMT3SB56
1864M90P05
575151
CFM56-5B
GFF5J2R0
1523M35P01
XAEW3896
1590M59P01
TMTA6584
1864M90P04
643313
CFM56-5B
GFF5LL3P
2116M25P01
XAE6377U
2116M23P01
TMT1RJ6T
1864M90P04
643308
CFM56-5B
GFF5LL5R
2116M25P01
XAE6416U
2116M23P01
TMT1T7KF
1864M90P04
643443
CFM56-5B
GFF5LN9K
2116M25P01
XAE6576U
2116M23P01
TMT1UCL8
1864M90P04
643384
CFM56-5B
GFF5LN29
2116M25P01
XAE6749U
2116M23P01
TMT1UDJN
1864M90P04
643383
CFM56-5B
GFF5LN7C
2116M25P01
XAE6883U
2116M23P01
TMT1UTL2
1864M90P04
960147
CFM56-7B
GFF5LC8G
2116M25P01
XAE6329U
2116M23P01
TMT1LPT5
1864M90P04
890800
CFM56-7B
GFF5GL4T
2116M25P01
XAEY9605
2116M23P01
TMTA3602
1864M90P04
960113
CFM56-7B
GFF5LLHK
2116M25P01
XAE6496U
2116M23P01
TMT1RJ6P
1864M90P04
960105
CFM56-7B
GFF5KTW1
2116M25P01
XAE6196U
2116M23P01
TMT1PM2N
1864M90P04
803767
CFM56-7B
GFF5LLJE
2116M25P01
XAE6497U
2116M23P01
TMT1PRR6
1864M90P04
962116
CFM56-7B
GFF5LM2F
2116M25P01
XAE6482U
2116M23P01
TMT1PRR4
1864M90P04
960999
CFM56-7B
GFF5LLK6
2116M25P01
XAE6502U
2116M23P01
TMT1PN56
1864M90P04
961787
CFM56-7B
GFF5LL4A
2116M25P01
XAE7292U
2116M23P01
TMT1U29H
1864M90P04
962504
CFM56-7B
GFF5LLH4
2116M25P01
XAE7324U
2116M23P01
TMT1LPJ6
1864M90P04
962491
CFM56-7B
GFF5LPKJ
2116M25P01
XAE7116U
2116M23P01
TMT1RJ6E
1864M90P04
575348
CFM56-5B
GFF5LH68
2116M25P01
XAE6017U
2116M23P01
TMT1NLFE
1864M90P04
575243
CFM56-5B
GFF5KN5K
2116M25P01
XAE5290U
2116M23P01
TMT1JHJ7
1864M90P04
577604
CFM56-5B
GFF5L936
2116M25P01
XAE4312U
2116M23P01
TMT1JKK8
1864M90P04
577255
CFM56-5B
GFF5ECKK
1523M35P01
XAEG0763
1590M59P01
TMT1M7UD
1864M90P04
645551
CFM56-5B
GFF5LH4H
2116M25P01
XAE5738U
2116M23P01
TMT1NLF0
1864M90P04
779544
CFM56-5B
GFF5ELT0
1523M35P01
XAEW3361
1590M59P01
TMT3SD14
1864M90P05
575840
CFM56-5B
GFF5J4R8
1523M35P01
N/A
N/A
TMTD4155
1864M90P04
960395
CFM56-7B
GFF5G2WC
2116M25P01
XAEV5927
2116M23P01
TMTA1872
1864M90P04
575806
CFM56-5B
GFF5LLHT
2116M25P01
XAEW3261
1590M59P01
TMTD1698
1864M90P04
699126
CFM56-5B
GFF5DNJG
2116M25P01
XAER4768
2116M23P01
TMTA5963
1864M90P04
699277
CFM56-5B
GFF5GWRJ
2116M25P01
XAEBS962
2116M23P01
TMT4E107
1864M90P04
697355
CFM56-5B
GFF59NHM
1523M35P01
GWN04DF4
1590M59P01
TMT3SA87
1864M90P05
577182
CFM56-5B
GFF5DG9W
1523M35P01
XAEH5166
1590M59P01
TMT3S111
1864M90P05
779990
CFM56-5B
GFF5K300
2116M25P01
N/A
N/A
N/A
N/A
697483
CFM56-5B
GFF5LGT2
2116M25P01
XAE5993U
2116M23P01
TMT1MMNL
1864M90P04
577181
CFM56-5B
GFF5J4DH
2116M25P01
XAEGD205
2116M23P01
TMTD1836
1864M90P04
569701
CFM56-5B
GFF5HTFW
2116M25P01
XAEDU465
2116M23P01
TMTA8863
1864M90P04
569702
CFM56-5B
GFF5HTWC
2116M25P01
XAECR455
2116M23P01
TMT1H3E3
1864M90P04
802219
CFM56-7B
GFF5LH8R
2116M25P01
XAE6050U
2116M23P01
TMT1MHCE
1864M90P04
643567
CFM56-5B
GFF5LMWK
2116M25P01
XAE6981U
2116M23P01
TMT1U28M
1864M90P04
573567
CFM56-5B
GFF5JARC
2116M25P01
N/A
N/A
N/A
N/A
643851
CFM56-5B
GFF5LN01
2116M25P01
XAE6899U
2116M23P01
TMT1U0J7
1864M90P04
699992
CFM56-5B
N/A
N/A
XAEHP389
2116M23P01
N/A
N/A
645978
CFM56-5B
GFF5KN5N
2116M25P01
XAE5574U
2116M23P01
TMT1JKJJ
1864M90P04
643446
CFM56-5B
GFF5L8K8
2116M25P01
XAE5761U
2116M23P01
TMT1M7UJ
1864M90P04
643447
CFM56-5B
GFF5L9PN
2116M25P01
XAE5757U
2116M23P01
TMT1MGNL
1864M90P04
699642
CFM56-5B
GFF5L9PR
2116M25P01
XAE6316U
2116M23P01
TMT1MNA8
1864M90P04
643470
CFM56-5B
GFF5LKEP
2116M25P01
XAE6406U
2116M23P01
TMT1RJ7P
1864M90P04
699283
CFM56-5B
GFF5L9P9
2116M25P01
XAE5741U
2116M23P01
TMT1JNTP
1864M90P04
643730
CFM56-5B
GFF5LL3W
2116M25P01
XAE6507U
2116M23P01
TMT1PN4H
1864M90P04
699279
CFM56-5B
GFF5LE8P
2116M25P01
XAE6282U
2116M23P01
TMT1L01A
1864M90P04
699644
CFM56-5B
GFF5LE41
2116M25P01
XAE6311U
2116M23P01
TMT1PG4N
1864M90P04
643479
CFM56-5B
GFF5LFDA
2116M25P01
XAE6892U
2116M23P01
TMT1JLU6
1864M90P04
643635
CFM56-5B
GFF5LN4R
2116M25P01
XAE6811U
2116M23P01
TMT1U0HR
1864M90P04
643633
CFM56-5B
GFF5LMJ9
2116M25P01
XAE6568U
2116M23P01
TMT1JKFH
1864M90P04
( printed page 20306)
699867
CFM56-5B
GFF5LN9E
2116M25P01
XAE6932U
2116M23P01
TMT1UNLM
1864M90P04
643267
CFM56-5B
GFF5MH2
2116M25P01
XAE7182U
2116M23P01
TMT1U296
1864M90P04
779533
CFM56-5B
GFF5J6MH
2116M25P01
XAEGD645
2116M23P01
TMTD2505
1864M90P04
643444
CFM56-5B
GFF5LN7D
2116M25P01
N/A
N/A
TMT1U9RJ
1864M90P04
699887
CFM56-5B
GFF5LKGP
2116M25P01
XAE6818U
2116M23P01
TMT1U0HU
1864M90P04
Note 1 to paragraph (g):
Table 1 to paragraph (g) of this AD includes, for information only, the engine serial numbers (engine S/N) and engine models on which the affected parts were installed.
(h) Installation Prohibition
(1) After the effective date of this AD, do not install any CDP seal, HPC stage 3 disk, or HPT rear shaft having a P/N and S/N specified in Table 1 to paragraph (g) of this AD on any engine.
(2) After the effective date of this AD, do not install any engine having a CDP seal, HPC stage 3 disk, or HPT rear shaft having a P/N and S/N specified in Table 1 to paragraph (g) of this AD installed on any airplane.
(i) Definition
For the purposes of this AD, a part eligible for installation is any CDP seal, HPC stage 3 disk, or HPT rear shaft that does not have a P/N and S/N specified in Table 1 to paragraph (g) of this AD.
(j) Alternative Methods of Compliance (AMOCs)
(1) The Manager, AIR-520 Continued Operational Safety Branch, FAA, has the authority to approve AMOCs for this AD, if requested using the procedures found in 14 CFR 39.19. In accordance with 14 CFR 39.19, send your request to your principal inspector or local Flight Standards District Office, as appropriate. If sending information directly to the manager of the AIR-520 Continued Operational Safety Branch, send it to the attention of the person identified in paragraph (k) of this AD and email to:
ANE-AD-AMOC@faa.gov.
(2) Before using any approved AMOC, notify your appropriate principal inspector, or lacking a principal inspector, the manager of the local flight standards district office/certificate holding district office.
(k) Additional Information
For more information about this AD, contact Sungmo Cho, Aviation Safety Engineer, FAA, 2200 South 216th Street, Des Moines, WA 98198; phone: (781) 238-7241; email:
sungmo.d.cho@faa.gov.