Airworthiness Directives; Bell Textron Canada Limited Helicopters
The FAA is superseding Airworthiness Directive (AD) 2024-02- 55, which applies to certain Bell Textron Canada Limited (BTCL) Model 505 helicopters. AD 2024-02-55 required initia...
[Docket No. FAA-2026-3477; Project Identifier MCAI-2025-01195-R; Amendment 39-23418; AD 2026-15-06]
RIN 2120-AA64
AGENCY:
Federal Aviation Administration (FAA), DOT.
ACTION:
Final rule.
SUMMARY:
The FAA is superseding Airworthiness Directive (AD) 2024-02-55, which applies to certain Bell Textron Canada Limited (BTCL) Model 505 helicopters. AD 2024-02-55 required initial and recurring inspections of the vertical stabilizer top end cap assembly and corrective action if a crack is found. Since the FAA issued AD 2024-02-55, the manufacturer introduced a new one-
( printed page 47954)
piece vertical stabilizer machined top end cap assembly, which is implemented during production, and designed a new replacement for the vertical stabilizer machined top end cap assembly currently in service. This AD continues to require the inspection requirements of AD 2024-02-55 and would limit the applicability to exclude certain serial numbered BTCL Model 505 helicopters with an improved design vertical stabilizer top end cap installed at production. This AD also requires replacing the vertical stabilizer top end cap assembly with an improved design top end cap assembly, which constitutes a terminating action for the recurring detailed visual inspections. The FAA is issuing this AD to address the unsafe condition on these products.
DATES:
This AD is effective September 3, 2026.
The Director of the Federal Register approved the incorporation by reference of a certain publication listed in this AD as of September 3, 2026.
ADDRESSES:
AD Docket:
You may examine the AD docket at
regulations.gov
under Docket No. FAA-2026-3477; or in person at Docket Operations between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays. The AD docket contains this final rule, the mandatory continuing airworthiness information (MCAI), any comments received, and other information. The address for Docket Operations is U.S. Department of Transportation, Docket Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New Jersey Avenue SE, Washington, DC 20590.
Material Incorporated by Reference:
For Transport Canada material identified in this AD, contact Transport Canada, Transport Canada National Aircraft Certification, 159 Cleopatra Drive, Nepean, Ontario, K1A 0N5, Canada; telephone 888-663-3639; email:TC.AirworthinessDirectives-Consignesdenavigabilite.TC@tc.gc.ca;
internet
tc.canada.ca/en/aviation.
You may find the Transport Canada material on the Transport Canada website at
wwwapps.tc.gc.ca/Saf-Sec-Sur/2/cawis-swimn/ad_qs1.aspx.
You may view this material at the FAA, Airworthiness Products Section, Operational Safety Branch, 10101 Hillwood Parkway, Fort Worth, TX 76177. For information on the availability of this material at the FAA, call (817) 222-5110. It is also available atregulations.gov
under Docket No. FAA-2026-3477.
FOR FURTHER INFORMATION CONTACT:
Promita Dey, Aviation Safety Engineer, FAA, 1600 Stewart Avenue, Suite 410, Westbury, NY 11590; phone: (913) 563-8269; email:
promita.dey@faa.gov.
SUPPLEMENTARY INFORMATION:
Background
The FAA issued a notice of proposed rulemaking (NPRM) to amend 14 CFR part 39 to supersede AD 2024-02-55, Amendment 39-22674 (89 FR 14576, February 28, 2024) (AD 2024-02-55). AD 2024-02-55 applied to certain BTCL Model 505 helicopters. AD 2024-02-55 required accomplishing initial and recurring inspections of the vertical stabilizer top end cap assembly, and if a crack is found, replacement of the top end cap. The FAA issued AD 2024-02-55 to address cracking in the vertical stabilizer top end cap assembly. This condition, if not addressed, could result in the antenna or tuning weight departing from the helicopter and impacting and damaging the tail rotor, which could result in the loss of directional control of the helicopter.
The NPRM was published in the
Federal Register
on April 8, 2026 (91 FR 17772). The NPRM was prompted by Transport Canada AD CF-2025-32, dated July 2, 2025 (Transport Canada AD CF-2025-32) (also referred to as the MCAI), issued by Transport Canada, which is the aviation authority for Canada. The MCAI states that a new one-piece vertical stabilizer machined top end cap assembly, having part number (P/N) SLS-030-701-149, was implemented into the Bell 505 production line, and a new machined top end cap assembly, P/N SLS-704-701-101, was developed as a replacement for the top end cap assembly P/N SLS-030-701-125 that is currently in service. The MCAI requires repetitive inspections of the vertical stabilizer top end cap assembly until the required replacement with a new machined top end cap assembly, P/N SLS-704-701-101, which is considered terminating action for the repetitive inspections.
In the NPRM, the FAA proposed to continue to require the inspection requirements of AD 2024-02-55 and proposed to limit the applicability to exclude certain serial numbered BTCL Model 505 helicopters with an improved design vertical stabilizer top end cap installed at production. In the NPRM, the FAA also proposed to require replacing the vertical stabilizer top end cap assembly with an improved design top end cap assembly, which would constitute a terminating action for the recurring detailed visual inspections.
You may examine the MCAI in the AD docket at
regulations.gov
under Docket No. FAA-2026-3477.
Discussion of Final Airworthiness Directive
Comments
The FAA received no comments on the NPRM or on the determination of the costs.
Conclusion
These products have been approved by the civil aviation authority of another country and are approved for operation in the United States. Pursuant to the FAA's bilateral agreement with this State of Design Authority, that authority has notified the FAA of the unsafe condition described in the MCAI referenced above. The FAA reviewed the relevant data, considered any comments received, and determined that air safety requires adopting this AD as proposed. Accordingly, the FAA is issuing this AD to address the unsafe condition on these products. Except for minor editorial changes, this AD is adopted as proposed in the NPRM. None of the changes will increase the economic burden on any operator.
Material Incorporated by Reference Under 1 CFR Part 51
The FAA reviewed Transport Canada AD CF-2025-32, which specifies procedures for accomplishing a one-time detailed visual inspection of the vertical stabilizer top end cap assembly for cracking; replacing any cracked vertical stabilizer top end cap assembly; repetitively inspecting vertical stabilizer top end cap assembly P/N SLS-030-701-125; and replacing vertical stabilizer top end cap assembly P/N SLS-030-701-125 with vertical stabilizer top end cap assembly P/N SLS-704-701-101.
This material is reasonably available because the interested parties have access to it through their normal course of business or by the means identified in the
ADDRESSES
section.
Differences Between This AD and the MCAI
Where the material referenced in Transport Canada AD CF-2025-32 specifies to contact the manufacturer if the drilled holes can no longer go beyond the allowable dimensions, this AD requires corrective action to be done in accordance with a method approved by the Manager, International Validation Branch, FAA; or Transport Canada; or Bell Textron Canada Limited Transport Canada Design Approval Organization (DAO). If approved by the DAO, the approval must include the DAO-authorized signature.
( printed page 47955)
Costs of Compliance
The FAA estimates that this AD affects 150 helicopters of U.S. registry.
The FAA estimates the following costs to comply with this AD:
Estimated Costs
Action
Labor cost
Parts cost
Cost per
product
Cost on U.S.
operators
Initial inspection of vertical stabilizer top end assembly
2 work-hours × $85 per hour = $170
$0
$170
$25,500
Recurring inspections of vertical stabilizer top end assembly
1 work-hour × $85 per hour = $85
0
85
12,750
Replacement of the vertical stabilizer top end assembly
6 work-hours (not including 16 hours to cure) × $85 per hour = $510
2,000
2,510
376,500
The FAA has included all known costs in its cost estimate. According to the manufacturer, however, some of the costs of this AD may be covered under warranty, thereby reducing the cost impact on affected operators.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, section 106, describes the authority of the FAA Administrator. Subtitle VII: Aviation Programs, describes in more detail the scope of the Agency's authority.
The FAA is issuing this rulemaking under the authority described in Subtitle VII, Part A, Subpart III, Section 44701: General requirements. Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action.
Regulatory Findings
The FAA has determined that this AD will not have federalism implications under Executive Order 13132. This AD will not have a substantial direct effect on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government.
For the reasons discussed above, I certify that this AD:
(2) Will not affect intrastate aviation in Alaska, and
(3) Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.
This airworthiness directive (AD) is effective September 3, 2026.
(b) Affected ADs
This AD replaces AD 2024-02-55, Amendment 39-22674 (89 FR 14576, February 28, 2024).
(c) Applicability
This AD applies to Bell Textron Canada Limited Model 505 helicopters, certificated in any category, as identified in Transport Canada AD CF-2025-32, dated July 2, 2025 (Transport Canada AD CF-2025-32).
(d) Subject
Joint Aircraft System Component (JASC) Code: 5530, Vertical stabilizer structure.
(e) Unsafe Condition
This AD was prompted by multiple occurrences of the vertical stabilizer top end cap assembly being found cracked, with some cases including the departure of the navigation/very high frequency omni-directional range/glide slope antenna and tuning weight from the helicopter during flight. The FAA is issuing this AD to address cracking in the vertical stabilizer top end cap assembly. The unsafe condition, if not addressed, could result in the antenna or tuning weight departing from the helicopter and impacting and damaging the tail rotor, which could result in the loss of directional control of the helicopter.
(f) Compliance
Comply with this AD within the compliance times specified, unless already done.
(g) Requirements
Except as specified in paragraphs (h) and (i) of this AD: Comply with all required actions and compliance times specified in, and in accordance with, Transport Canada AD CF-2025-32.
(h) Exceptions to Transport Canada AD CF-2025-32
(1) Where Transport Canada AD CF-2025-32 refers to its effective date, this AD requires using the effective date of this AD.
(2) Where Transport Canada AD CF-2025-32 requires compliance in terms of hours air time, this AD requires using hours time-in-service.
(3) Where the material referenced in Transport Canada AD CF-2025-32 specifies discarding parts, this AD requires removing those parts from service.
(4) Where the material referenced in Transport Canada AD CF-2025-32 specifies damage, for the purposes of this AD, damage can be indicated by, but not limited to, cracking.
(5) Where the material referenced in Transport Canada AD CF-2025-32 specifies to contact the manufacturer if the drilled holes can no longer go beyond the allowable dimensions, this AD requires corrective action in accordance with a method approved by the Manager, International Validation Branch, FAA; or Transport Canada; or Bell Textron Canada Limited Transport Canada Design Approval Organization (DAO). If approved by the DAO,
( printed page 47956)
the approval must include the DAO-authorized signature.
(i) No Reporting Requirement
Although the material referenced in Transport Canada AD CF-2025-32 specifies submitting certain information to the manufacturer, this AD does not include that action.
(j) Credit for Previous Actions
This paragraph provides credit for the actions required by paragraph 1. of Transport Canada AD CF-2025-32, if those actions were performed before the effective date of this AD using Bell Textron Canada Limited Alert Service Bulletin (ASB) 505-24-38, dated January 24, 2024.
(k) Alternative Methods of Compliance (AMOCs)
(1) The Manager, International Validation Branch, FAA, has the authority to approve AMOCs for this AD, if requested using the procedures found in 14 CFR 39.19. In accordance with 14 CFR 39.19, send your request to your principal inspector or local Flight Standards District Office, as appropriate. If sending information directly to the manager of the International Validation Branch, send it to the attention of the person identified in paragraph (l)(1) of this AD and email to:
AMOC@faa.gov.
(2) Before using any approved AMOC, notify your appropriate principal inspector, or lacking a principal inspector, the manager of the local flight standards district office/certificate holding district office.
(l) Additional Information
(1) For more information about this AD, contact Promita Dey, Aviation Safety Engineer, FAA, 1600 Stewart Avenue, Suite 410, Westbury, NY 11590; phone: (913) 563-8269; email:
promita.dey@faa.gov.
(2) Material identified in this AD that is not incorporated by reference is available at the address specified in paragraph (m)(3) of this AD.
(m) Material Incorporated by Reference
(1) The Director of the Federal Register approved the incorporation by reference of the material listed in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
(2) You must use this material as applicable to do the actions required by this AD, unless the AD specifies otherwise.
(i) Transport Canada AD CF-2025-32, dated July 2, 2025.
(ii) [Reserved]
(3) For Transport Canada material identified in this AD, contact Transport Canada National Aircraft Certification, 159 Cleopatra Drive, Nepean, Ontario, K1A 0N5, Canada; phone 888-663-3639; email
TC.AirworthinessDirectives-Consignesdenavigabilite.TC@tc.gc.ca;
internet
tc.canada.ca/en/aviation.
You may find the Transport Canada material on the Transport Canada website at
wwwapps.tc.gc.ca/Saf-Sec-Sur/2/cawis-swimn/ad_qs1.aspx.
(4) You may view this material at the FAA, Airworthiness Products Section, Operational Safety Branch, 10101 Hillwood Parkway, Fort Worth, TX 76177. For information on the availability of this material at the FAA, call (817) 222-5110.