Airworthiness Directives; Bell Textron Canada Limited Helicopters
The FAA is adopting a new airworthiness directive (AD) for certain Bell Textron Canada Limited Model 505 helicopters. This AD was prompted by a report of a quality escape in the...
[Docket No. FAA-2026-3866; Project Identifier MCAI-2025-01200-R; Amendment 39-23432; AD 2026-16-02]
RIN 2120-AA64
AGENCY:
Federal Aviation Administration (FAA), DOT.
ACTION:
Final rule.
SUMMARY:
The FAA is adopting a new airworthiness directive (AD) for certain Bell Textron Canada Limited Model 505 helicopters. This AD was prompted by a report of a quality escape in the production installation of a washer installed on the tail rotor pitch link assembly (pitch link assembly). This AD requires a one-time visual inspection for proper installation of the washer installed on the pitch link assembly and, depending on the results of the inspection, corrective actions. The FAA is issuing this AD to address the unsafe condition on these products.
DATES:
This AD is effective September 10, 2026.
The Director of the Federal Register approved the incorporation by reference of a certain publication listed in this AD as of September 10, 2026.
ADDRESSES:
AD Docket:
You may examine the AD docket at
regulations.gov
under Docket No. FAA-2026-3866; or in person at Docket Operations between 9 a.m. and 5 p.m., Monday through Friday, except
( printed page 50694)
Federal holidays. The AD docket contains this final rule, the mandatory continuing airworthiness information (MCAI), any comments received, and other information. The address for Docket Operations is U.S. Department of Transportation, Docket Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New Jersey Avenue SE, Washington, DC 20590.
Material Incorporated by Reference:
For Transport Canada material identified in this AD, contact Transport Canada, Transport Canada National Aircraft Certification, 159 Cleopatra Drive, Nepean, Ontario, K1A 0N5, Canada; phone: (888) 663-3639; email:TC.AirworthinessDirectives-Consignesdenavigabilite.TC@tc.gc.ca.
You may find the Transport Canada material on the Transport Canada website at
tc.canada.ca/en/aviation.
You may view this material at the FAA, Airworthiness Products Section, Operational Safety Branch, 10101 Hillwood Parkway, Fort Worth, TX 76177. For information on the availability of this material at the FAA, call (817) 222-5110. It is also available atregulations.gov
under Docket No. FAA-2026-3866.
FOR FURTHER INFORMATION CONTACT:
David Enns, Aviation Safety Engineer, FAA, 1600 Stewart Avenue, Suite 410, Westbury, NY 11590; phone: (316) 946-4147; email:
david.enns@faa.gov.
SUPPLEMENTARY INFORMATION:
Background
The FAA issued a notice of proposed rulemaking (NPRM) to amend 14 CFR part 39 by adding an AD that would apply to certain Bell Textron Canada Limited Model 505 helicopters. The NPRM was published in the
Federal Register
on April 23, 2026 (91 FR 21741). The NPRM was prompted by Transport Canada AD CF-2025-34, dated July 3, 2025, (Transport Canada AD CF-2025-34) (also referred to as the MCAI), issued by Transport Canada, which is the aviation authority for Canada. The MCAI states Bell Textron Canada Limited has discovered a quality escape in the production installation of the pitch link assemblies where a washer was installed in the wrong location. The MCAI further states this incorrect installation could cause fracture of the pitch horn stud due to fatigue or when the rotor blade exceeds the travel during certain control inputs and blade flapping angles. The unsafe condition, if not addressed, could result in fracture of the pitch horn stud due to fatigue or when the rotor blade exceeds the travel during certain control inputs and blade flapping angles and loss of directional control of the helicopter.
In the NPRM, the FAA proposed to require a one-time visual inspection for proper installation of the washer installed on the pitch link assembly and, depending on the results of the inspection, corrective actions. The FAA is issuing this AD to address the unsafe condition on these products.
You may examine the MCAI in the AD docket at
regulations.gov
under Docket No. FAA-2026-3866.
Discussion of Final Airworthiness Directive
Comments
The FAA received no comments on the NPRM or on the determination of the costs.
Conclusion
These products have been approved by the civil aviation authority of another country and are approved for operation in the United States. Pursuant to the FAA's bilateral agreement with this State of Design Authority, that authority has notified the FAA of the unsafe condition described in the MCAI referenced above. The FAA reviewed the relevant data, considered any comments received, and determined that air safety requires adopting this AD as proposed. Accordingly, the FAA is issuing this AD to address the unsafe condition on these products. This AD is adopted as proposed in the NPRM.
Material Incorporated by Reference Under 1 CFR Part 51
The FAA reviewed Transport Canada AD CF-2025-34, which specifies procedures for a one-time visual inspection for proper installation of the pitch link assembly and, depending on the results of the inspection, reassembling the pitch link assembly and washer or removing and replacing the pitch link assembly, tail rotor pitch horn, packings, and conical washer.
This material is reasonably available because the interested parties have access to it through their normal course of business or by the means identified in the
ADDRESSES
section.
Costs of Compliance
The FAA estimates that this AD affects 10 helicopters of U.S. registry.
The FAA estimates the following costs to comply with this AD:
Estimated Costs
Action
Labor cost
Parts cost
Cost per product
Cost on U.S. operators
Inspect pitch link assembly
1 work-hour × $85 per hour = $85
$0
$85
$850
The FAA estimates the following costs to do any replacements that would be required based on the results of the inspection. The agency has no way of determining the number of helicopters that might need these replacements:
On-Condition Costs
Action
Labor cost
Parts cost
Cost per product
Replace pitch link assembly, tail rotor pitch horn, packings, and conical washer
4 work-hours × $85 per hour = $340 (per assembly)
$4,396 (per assembly)
Up to $9,472.
Remove and reassemble pitch link assembly
1 work-hour × $85 per hour = $85
$0
$85.
The FAA has included all known costs in its cost estimate. According to the manufacturer, however, some of the costs of AD may be covered under warranty, thereby reducing the cost impact on affected operators.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I,
( printed page 50695)
section 106, describes the authority of the FAA Administrator. Subtitle VII: Aviation Programs, describes in more detail the scope of the Agency's authority.
The FAA is issuing this rulemaking under the authority described in Subtitle VII, Part A, Subpart III, Section 44701: General requirements. Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action.
Regulatory Findings
This AD will not have federalism implications under Executive Order 13132. This AD will not have a substantial direct effect on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government.
For the reasons discussed above, I certify that this AD:
(2) Will not affect intrastate aviation in Alaska, and
(3) Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.
This airworthiness directive (AD) is effective September 10, 2026.
(b) Affected ADs
None.
(c) Applicability
This AD applies to Bell Textron Canada Limited Model 505 helicopters, certificated in any category, as identified in Transport Canada AD CF-2025-34, dated July 3, 2025 (Transport Canada AD CF-2025-34).
(d) Subject
Joint Aircraft System Component (JASC) Code 6400, Tail rotor system.
(e) Unsafe Condition
This AD was prompted by a report of a quality escape in the production installation of a washer installed on the tail rotor pitch link assembly. The FAA is issuing this AD to detect proper installation. The unsafe condition, if not addressed, could result in fracture of the pitch horn stud due to fatigue or when the rotor blade exceeds the travel during certain control inputs and blade flapping angles and loss of directional control of the helicopter.
(f) Compliance
Comply with this AD within the compliance times specified, unless already done.
(g) Requirements
Except as specified in paragraph (h) of this AD: Comply with all required actions and compliance times specified in, and in accordance with, Transport Canada AD CF-2025-34.
(h) Exceptions to Transport Canada AD CF-2025-34
(1) Where Transport Canada AD CF-2025-34 refers to its effective date, this AD requires using the effective date of this AD.
(2) Where Transport Canada AD CF-2025-34 requires compliance in terms of air time, this AD requires using hours time-in-service.
(3) Where paragraph (1) of Transport Canada AD CF-2025-34 specifies “Perform a one-time inspection of the tail rotor pitch link assembly installation”, this AD requires replacing that text with “Perform a one-time inspection of the tail rotor pitch link assembly installation and, if applicable, remove and reassemble the pitch link assembly and washer”.
(4) Where the material referenced in Transport Canada AD CF-2025-34 specifies to discard certain parts, this AD requires removing those parts from service.
(i) Special Flight Permit
Special flight permits, as described in 14 CFR 21.197 and 21.199, are not allowed.
(j) Alternative Methods of Compliance (AMOCs)
(1) The Manager, International Validation Branch, FAA, has the authority to approve AMOCs for this AD, if requested using the procedures found in 14 CFR 39.19. In accordance with 14 CFR 39.19, send your request to your principal inspector or local Flight Standards District Office, as appropriate. If sending information directly to the manager of the International Validation Branch, send it to the attention of the person identified in paragraph (k) of this AD and email to:
AMOC@faa.gov.
(2) Before using any approved AMOC, notify your appropriate principal inspector, or lacking a principal inspector, the manager of the local flight standards district office/certificate holding district office.
(k) Additional Information
For more information about this AD, contact David Enns, Aviation Safety Engineer, FAA, 1600 Stewart Avenue, Suite 410, Westbury, NY 11590; phone: (316) 946-4147; email:
david.enns@faa.gov.
(l) Material Incorporated by Reference
(1) The Director of the Federal Register approved the incorporation by reference of the material listed in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
(2) You must use this material as applicable to do the actions required by this AD, unless the AD specifies otherwise.
(i) Transport Canada AD CF-2025-34, dated July 3, 2025.
(ii) [Reserved]
(3) For Transport Canada material identified in this AD, contact Transport Canada National Aircraft Certification, 159 Cleopatra Drive, Nepean, Ontario K1A 0N5, Canada phone: (888) 663-3639; email:
TC.AirworthinessDirectives-Consignesdenavigabilite.TC@tc.gc.ca.
You may find this material on the Transport Canada website at
tc.canada.ca/en/aviation.
(4) You may view this material at the FAA, Airworthiness Products Section, Operational Safety Branch, 10101 Hillwood Parkway, Fort Worth, TX 76177. For information on the availability of this material at the FAA, call (817) 222-5110.