80_FR_58778 80 FR 58589 - Special Conditions: Embraer Model EMB-545 Airplanes; Seats With Inflatable Lap Belts

80 FR 58589 - Special Conditions: Embraer Model EMB-545 Airplanes; Seats With Inflatable Lap Belts

DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration

Federal Register Volume 80, Issue 189 (September 30, 2015)

Page Range58589-58593
FR Document2015-24726

These special conditions are issued for Embraer Model EMB-545 airplanes. These airplanes will have a novel or unusual design feature associated with seats with inflatable lap belts. The applicable airworthiness regulations do not contain adequate or appropriate safety standards for this design feature. These special conditions contain the additional safety standards that the Administrator considers necessary to establish a level of safety equivalent to that established by the existing airworthiness standards.

Federal Register, Volume 80 Issue 189 (Wednesday, September 30, 2015)
[Federal Register Volume 80, Number 189 (Wednesday, September 30, 2015)]
[Rules and Regulations]
[Pages 58589-58593]
From the Federal Register Online  [www.thefederalregister.org]
[FR Doc No: 2015-24726]


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DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration

14 CFR Part 25

[Docket No. FAA-2015-2884; Special Conditions No. 25-595-SC]


Special Conditions: Embraer Model EMB-545 Airplanes; Seats With 
Inflatable Lap Belts

AGENCY: Federal Aviation Administration (FAA), DOT.

ACTION: Final special conditions; request for comments.

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SUMMARY: These special conditions are issued for Embraer Model EMB-545 
airplanes. These airplanes will have a novel or unusual design feature 
associated with seats with inflatable lap belts. The applicable 
airworthiness regulations do not contain adequate or appropriate safety 
standards for this design feature. These special conditions contain the 
additional safety standards that the Administrator considers necessary 
to establish a level of safety equivalent to that established by the 
existing airworthiness standards.

DATES: The effective date of these special conditions is September 30, 
2015. We must receive your comments by November 16, 2015.

ADDRESSES: Send comments identified by docket number FAA-2015-2884 
using any of the following methods:
     Federal eRegulations Portal: Go to http://www.regulations.gov/and follow the online instructions for sending your 
comments electronically.
     Mail: Send comments to Docket Operations, M-30, U.S. 
Department of Transportation (DOT), 1200 New Jersey Avenue SE., Room 
W12-140, West Building Ground Floor, Washington, DC, 20590-0001.
     Hand Delivery or Courier: Take comments to Docket 
Operations in Room W12-140 of the West Building Ground Floor at 1200 
New Jersey Avenue SE., Washington, DC, between 9 a.m. and 5 p.m., 
Monday through Friday, except Federal holidays.
     Fax: Fax comments to Docket Operations at 202-493-2251.
    Privacy: The FAA will post all comments it receives, without 
change, to http://www.regulations.gov/, including any personal 
information the commenter provides. Using the search function of the 
docket Web site, anyone can find and read the electronic form of all 
comments received into any FAA docket, including the name of the 
individual sending the comment (or signing the comment for an 
association, business, labor union, etc.). DOT's complete Privacy Act 
Statement can be found in the Federal Register published on April 11, 
2000 (65 FR 19477-19478), as well as at http://DocketsInfo.dot.gov/.
    Docket: Background documents or comments received may be read at 
http://www.regulations.gov/ at any time. Follow the online instructions 
for accessing the docket or go to Docket Operations in Room W12-140 of 
the West Building Ground Floor at 1200 New Jersey Avenue SE., 
Washington, DC, between 9 a.m. and 5 p.m., Monday through Friday, 
except Federal holidays.

FOR FURTHER INFORMATION CONTACT: Jayson Claar, FAA, Airframe and Cabin 
Safety Branch, ANM-115, Transport Airplane Directorate, Aircraft 
Certification Service, 1601 Lind Avenue SW., Renton, Washington, 98057-
3356; telephone (425) 227-2194, facsimile (425) 227-1232.

SUPPLEMENTARY INFORMATION: The FAA has determined that notice of, and 
opportunity for, prior public comment on these special conditions are 
impracticable because these procedures would significantly delay 
issuance of the design approval and thus delivery of the affected 
airplane.
    In addition, the substance of these special conditions has been 
subject to the public-comment process in several prior instances with 
no substantive comments received. The FAA therefore finds that good 
cause exists for making these special conditions effective upon 
issuance.

Comments Invited

    We invite interested people to take part in this rulemaking by 
sending written comments, data, or views. The most helpful comments 
reference a specific portion of the special conditions, explain the 
reason for any recommended change, and include supporting data.
    We will consider all comments we receive by the closing date for 
comments. We may change these special conditions based on the comments 
we receive.

Background

    On October 14, 2010, Embraer S.A. applied for an amendment to Type 
Certificate No. TC00062IB to include the new Embraer Model EMB-545 
airplane. These special conditions allow installation of inflatable lap 
belts for head-injury protection on certain seats in Embraer Model EMB-
545 airplanes.
    The Embraer Model EMB-545 airplane is a derivative of the Model 
EMB-550 airplane currently approved under Type Certificate No. 
TC00062IB.

[[Page 58590]]

As compared to the Model EMB-550, the Model EMB-545 fuselage is one 
meter shorter; the section ahead of the wing is 0.65 meters shorter; 
and the section aft of the wing is 0.40 meters shorter.
    The fuselage length difference is in the pressurized section. The 
Model EMB-545 airplane is designed for an eight-passenger configuration 
and a maximum of nine passengers (including lavatory seat). Like the 
Model EMB-550, the Model EMB-545 airplane primary structure is 
aluminum. Materials other than aluminum will be used in areas with 
unique structural requirements. Advanced composites will be largely 
employed on the high-lift devices (two flaps), spoilers (three panels), 
and control surfaces (aileron). A winglet will be attached to each wing 
tip to further increase airplane aerodynamic efficiency. The empennage 
will be a swept T-tail composed of advanced composite material with 
metallic attachment fittings. The rudder and elevators also will be 
composed of composite material.
    Two Honeywell HTF7500-E medium-bypass-ratio turbofan engines, 
mounted on aft-fuselage pylons, will power the Model EMB-545 airplane. 
Each engine will produce approximately 6,540 lbs. of thrust for normal 
takeoff. However, because the Model EMB-545 is smaller and lighter, 
software will regulate the thrust. The primary flight-control systems 
(elevators, ailerons, rudder, and multi-function spoilers) will be 
electronically controlled and powered by electrohydraulic 
servoactuators using digital fly-by-wire (FBW) technology. The FBW 
flight controls will receive commands directly from the cockpit dual 
sidesticks and conventional rudder pedals.
    Occupants must be protected from head injury, as required by Sec.  
25.785, either by eliminating any injurious object within the striking 
radius of the head, or by installing padding. Traditionally, this has 
required either a setback of 35 inches from any bulkhead or other rigid 
interior feature or, where not practical, the installation of specified 
types of padding. The relative effectiveness of these established means 
of injury protection was not quantified. With the adoption of Amendment 
25-64 to part 25, specifically Sec.  25.562, a new standard was created 
that quantifies required head-injury protection.
    Each seat-type design approved for crew or passenger occupancy 
during takeoff and landing, as required by Sec.  25.562, must 
successfully complete dynamic tests or be demonstrated by rational 
analysis based on dynamic tests of a similar type seat. In particular, 
the regulations require that persons not suffer serious head injury 
under the conditions specified in the tests, and that protection must 
be provided, or the seat be designed, so that head impact does not 
exceed a HIC value of 1,000 units. While the test conditions described 
for HIC are detailed and specific, it is the intent of the requirement 
that an adequate level of head-injury protection be provided for 
passengers in a severe crash.
    Because Sec. Sec.  25.562 and 25.785 and associated guidance do not 
adequately address seats with inflatable lap belts, the FAA recognizes 
that appropriate pass/fail criteria need to be developed that fully 
address the safety concerns specific to occupants of these seats.

Type Certification Basis

    Under the provisions of 14 CFR 21.101, Embraer must show that the 
Model EMB-545 airplane meets the applicable provisions of the 
regulations listed in Type Certificate No. TC00062IB, or the applicable 
regulations in effect on the date of application for the change, except 
for earlier amendments as agreed upon by the FAA. The regulations 
listed in the type certificate are commonly referred to as the 
``original type certification basis.'' The regulations incorporated by 
reference in Type Certificate No. TC00062IB are as follows:
    14 CFR part 25, effective February 1, 1965, including Amendments 
25-1 through 25-129, in their entirety. In addition, the certification 
basis includes certain special conditions, exemptions, or later amended 
sections of the applicable part that are not relevant to these special 
conditions.
    If the Administrator finds that the applicable airworthiness 
regulations (i.e., 14 CFR part 25) do not contain adequate or 
appropriate safety standards for Embraer Model EMB-545 airplanes 
because of a novel or unusual design feature, special conditions are 
prescribed under Sec.  21.16.
    Special conditions are initially applicable to the model for which 
they are issued. Should the type certificate for that model be amended 
later to include any other model that incorporates the same novel or 
unusual design feature, or should any other model already included on 
the same type certificate be modified to incorporate the same novel or 
unusual design feature, these special conditions would also apply to 
the other model under Sec.  21.101.
    In addition to the applicable airworthiness regulations and special 
conditions, Embraer Model EMB-545 airplanes must comply with the fuel-
vent and exhaust-emission requirements of 14 CFR part 34, and the 
noise-certification requirements of 14 CFR part 36.
    The FAA issues special conditions as defined in 14 CFR 11.19, in 
accordance with Sec.  11.38, and they become part of the type 
certification basis under Sec.  21.101.

Novel or Unusual Design Features

    Embraer Model EMB-545 airplanes will incorporate the following 
novel or unusual design feature: seats with inflatable lap belts.

Discussion

    The inflatable lap belt has two potential advantages over other 
means of head-impact protection. First, it can provide significantly 
greater protection than would be expected with energy-absorbing pads, 
and second, it can provide essentially equivalent protection for 
occupants of all stature. These are significant advantages from a 
safety standpoint, because such devices will likely provide a level of 
safety that exceeds the minimum standards of part 25. Conversely, 
inflatable lap belts in general are active systems and must be relied 
upon to activate properly when needed, as opposed to an energy-
absorbing pad or upper torso restraint that is passive and always 
available. Therefore, the potential advantages must be balanced against 
this and other potential disadvantages to develop standards for this 
design feature.
    The FAA has considered the installation of inflatable lap belts to 
have two primary safety concerns: first, that they perform properly 
under foreseeable operating conditions; and second, that they do not 
perform in a manner or at such times as would constitute a hazard to 
the airplane or occupants. This latter point has the potential to be 
the more rigorous of the requirements, owing to the active nature of 
the system.
    The inflatable lap belt will rely on electronic sensors for 
signaling, and will employ an automatic inflation mechanism for 
activation, so that it is available when needed. These same devices 
could be susceptible to inadvertent activation, causing deployment in a 
potentially unsafe manner. The consequences of such deployment must be 
considered in establishing the reliability of the system. Embraer must 
substantiate that the effects of an inadvertent deployment in flight 
are either not a hazard to the airplane, or that such deployment is an 
extremely improbable occurrence (less than 10-9 per flight 
hour). The effect of an inadvertent deployment on a

[[Page 58591]]

passenger or crewmember that might be positioned close to the 
inflatable lap belt should also be considered. The person could be 
either standing or sitting. A minimum reliability level will have to be 
established for this case, depending upon the consequences, even if the 
effect on the airplane is negligible.
    The potential for an inadvertent deployment could be increased as a 
result of conditions in service. The installation must take into 
account wear and tear so that the likelihood of an inadvertent 
deployment is not increased to an unacceptable level. In this context, 
an appropriate inspection interval and self-test capability are 
considered necessary. Other outside influences are lightning and high-
intensity radiated fields (HIRF). Existing regulations regarding 
lightning, Sec.  25.1316, and HIRF, Sec.  25.1317, are applicable. For 
compliance with those conditions, if inadvertent deployment could cause 
a hazard to the airplane, the inflatable lap belt is considered a 
critical system; if inadvertent deployment could cause injuries to 
persons, the inflatable lap belt should be considered an essential 
system. Finally, the inflatable lap-belt installation should be 
protected from the effects of fire, so that an additional hazard is not 
created by, for example, a rupture of a pyrotechnic squib.
    To function as an effective safety system, the inflatable lap belt 
must function properly and must not introduce any additional hazards to 
occupants as a result of its functioning. The inflatable lap belt 
differs variously from traditional occupant-protection systems and 
requires special conditions to ensure adequate performance.
    Because the inflatable lap belt is essentially a single-use device, 
it could potentially deploy under crash conditions that are not 
sufficiently severe as to require head-injury protection from the 
inflatable lap belt. And because an actual crash is frequently composed 
of a series of impacts before the airplane comes to rest, this could 
render the inflatable lap belt useless if a larger impact follows the 
initial impact. This situation does not exist with energy-absorbing 
pads or upper-torso restraints, which tend to provide continuous 
protection regardless of severity or number of impacts in a crash 
event. Therefore, the inflatable lap-belt installation should be such 
that the inflatable lap belt will provide protection when it is 
required, by not expending its protection during a less-severe impact. 
Also, it is possible to have several large impact events during the 
course of a crash, but there will be no requirement for the inflatable 
lap belt to provide protection for multiple impacts.
    Given that each occupant's restraint system provides protection for 
that occupant only, the installation must address unoccupied seats. It 
will be necessary to show that the required protection is provided for 
each occupant regardless of the number of occupied seats, and that 
unoccupied seats may have lap belts that are active.
    The inflatable lap belt should be effective for a wide range of 
occupants. The FAA has historically considered the range from the 5th 
percentile female to the 95th percentile male as the range of occupants 
that must be taken into account. In this case, the FAA is proposing 
consideration of a broader range of occupants due to the nature of the 
lap-belt installation and its close proximity to the occupant. In a 
similar vein, these persons could have assumed the brace position for 
those accidents where an impact is anticipated. Test data indicate that 
occupants in the brace position do not require supplemental protection, 
so it would not be necessary to show that the inflatable lap belt will 
enhance the brace position. However, the inflatable lap belt must not 
introduce a hazard when it is deployed into a seated, braced occupant.
    Another area of concern is the use of seats so equipped by 
children, whether they are lap-held, sitting in approved child-safety 
seats, or occupying the seat directly. Although specifically prohibited 
by FAA operating regulations, the use of the supplementary loop belt 
(``belly belt'') may be required by other civil aviation authorities, 
and should also be considered with the end goal of meeting those 
regulations. Similarly, if the seat is occupied by a pregnant woman, 
the installation needs to address such usage, either by demonstrating 
that it will function properly, or by adding appropriate limitation on 
usage.
    The inflatable lap belt will be electrically powered. Likewise, the 
system could possibly fail due to a separation in the fuselage. Because 
this system is intended as crash/post-crash protection means, failure 
due to fuselage separation is not acceptable. As with emergency 
lighting, the restraint system should function properly if such a 
separation occurs at any point in the fuselage.
    Because the inflatable lap belt is likely to have a large volume 
displacement, the inflated bag could potentially impede egress of 
passengers. However, the lap-belt bag deflates to absorb energy, so it 
is likely that an inflatable lap belt would be deflated by the time 
passengers begin to leave their seats. Nonetheless, it is appropriate 
to specify a time interval after which the inflatable lap belt may not 
impede rapid egress. The maximum time allowed for an exit to open fully 
after actuation is 10 seconds, according to Sec.  25.809(b)(2). 
Therefore, the FAA has established 10 seconds as the time interval that 
the inflatable lap belt must not impede rapid egress from the seat 
after it is deployed. In actuality, it is unlikely that a flight 
attendant would prepare an exit this quickly in an accident severe 
enough to warrant deployment of the inflatable lap belt. The inflatable 
lap belt will likely deflate much more quickly than 10 seconds.
    This potential impediment to rapid egress is even more critical at 
the seats installed in the emergency-exit rows. Installation of 
inflatable restraints at the Type III exit rows presents different 
egress concerns as compared with front-row seats. However, the need to 
address egress is already part of the special conditions, so there is 
no change to the special conditions at this time. As noted below, the 
method of compliance with the special conditions may involve specific 
considerations when an inflatable restraint is installed at Type III 
exits. Section 25.813 clearly requires access to the exit from the main 
aisle in the form of an unobstructed passageway, and no interference in 
opening the exit. The restraint system must not create an impediment to 
the access to, and the opening of, the exit. These lap belts should be 
evaluated in the exit row under existing regulations (Sec. Sec.  25.809 
and 25.813) and guidance material. The inflatable lap belts must also 
be evaluated in post-crash conditions, and should be evaluated using 
representative restraint systems in the bag-deployed condition.
    This evaluation would include reviewing the access to, and opening 
of, the exit, specifically for obstructions in the egress path; and any 
interferences in opening the exit. Each unique interior configuration 
must be considered, e.g., passageway width, single or dual passageways 
with outboard seat removed, etc. If the restraint creates any 
obstruction or interference, it is likely that it could impede rapid 
egress from the airplane. In some cases, the passenger is the one who 
will open the exit, such as a Type III over-wing hatch. Project-
specific means-of-compliance guidance is likely necessary if these 
restraint systems are installed at the Type III exit rows.
    Note that the special conditions are applicable to the inflatable 
lap-belt system as installed. The special conditions are not an 
installation approval. Therefore, while the special

[[Page 58592]]

conditions relate to each such system installed, the overall 
installation approval is separate, and must consider the combined 
effects of all such systems installed.
    Embraer will install inflatable lap belts, a novel design feature, 
on certain seats of Model EMB-545 airplanes, to reduce the potential 
for head injury if an accident occurs. The inflatable lap belt works 
similar to an automotive inflatable air bag, except that the air bag in 
the Embraer design is integrated into the lap belt of the restraint 
system.
    The performance criteria for head-injury protection in objective 
terms is stated in Sec.  25.562. However, none of these criteria are 
adequate to address the specific issues raised concerning seats with 
inflatable lap belts. The FAA has therefore determined that, in 
addition to the requirements of part 25, special conditions are needed 
to address requirements particular to the installation of seats with 
inflatable lap belts.
    Accordingly, in addition to the passenger-injury criteria specified 
in Sec.  25.785, these special conditions are proposed for Embraer 
Model EMB-545 airplanes equipped with inflatable lap belts. Other 
conditions may be developed, as needed, based on further FAA review and 
discussions with the manufacturer and civil-aviation authorities.
    For a passenger-safety system, the inflatable lap belt is unique in 
that it is both an active and entirely autonomous device. While the 
automotive industry has good experience with inflatable air bags, the 
conditions of use and reliance on the inflatable lap belt as the sole 
means of injury protection are quite different. In automobile 
installations, the air bag is a supplemental system and works in 
conjunction with an upper-torso restraint. In addition, the crash event 
is more definable and typically of shorter duration, which can simplify 
the activation logic. The airplane-operating environment is also quite 
different from automobiles and includes the potential for greater wear 
and tear, and unanticipated abuse conditions (due to galley loading, 
passenger baggage, etc.). Airplanes also operate where exposure to HIRF 
could affect the lap-belt activation system.
    Part I of Appendix F to part 25 specifies the flammability 
requirements for interior materials and components. There is no 
reference to inflatable restraint systems in Appendix F, because such 
devices did not exist at the time the flammability requirements were 
written. The existing requirements are based on material types as well 
as use, and have been specified in light of state-of-the-art materials 
available to perform a given function. Without a specific reference, 
the default requirement would apply to the type of material used in 
making the inflatable restraint, which is a fabric in this case. 
However, in writing special conditions, the FAA must also consider the 
use of the material, and whether the default requirement is 
appropriate. In this case, the specialized function of the inflatable 
restraint means that highly specialized materials are needed. The 
standard normally applied to fabrics is a 12-second vertical ignition 
test. However, materials that meet this standard do not perform 
adequately as inflatable restraints. Because the safety benefit of the 
inflatable restraint is significant, the flammability standard 
appropriate for these devices should not screen out suitable materials 
and thereby effectively eliminate the use of inflatable restraints. The 
FAA must establish a balance between the safety benefit of the 
inflatable restraint and its flammability performance. Presently, the 
2.5-inch-per-minute horizontal test is considered to provide that 
balance. As the state-of-the-art in materials progresses (which is 
expected), the FAA may change this standard in subsequent special 
conditions to account for improved materials.
    These special conditions contain the additional safety standards 
that the Administrator considers necessary to establish a level of 
safety equivalent to that established by the existing airworthiness 
standards.

Applicability

    These special conditions are applicable to Embraer Model EMB-545 
airplanes. Should Embraer apply at a later date for a change to the 
type certificates to include another model that incorporates the same 
novel or unusual design feature, or should any other model already 
included on the same type certificate be modified to incorporate the 
same novel or unusual design feature, these special conditions would 
apply to the other model as well.

Conclusion

    This action affects only certain novel or unusual design features 
on Embraer Model EMB-545 airplanes. It is not a rule of general 
applicability, and it affects only Embraer Model EMB-545 airplanes 
listed on amended Type Certificate No. TC00062IB.

List of Subjects in 14 CFR Part 25

    Aircraft, Aviation safety, Reporting and recordkeeping 
requirements.


0
The authority citation for these special conditions is as follows:

    Authority:  49 U.S.C. 106(g), 40113, 44701, 44702, 44704.

The Special Conditions

0
Accordingly, pursuant to the authority delegated to me by the 
administrator, the following special conditions are issued as part of 
the type certification basis for Embraer Model EMB-545 airplanes with 
inflatable lap belts installed.
    1. The inflatable lap belt must be shown to deploy and provide 
protection under crash conditions where it is necessary to prevent 
serious head injury. The means of protection must take into 
consideration a range of stature from a two-year-old child to a 95th 
percentile male. The inflatable lap belt must provide a consistent 
approach to energy absorption throughout that range of occupants. In 
addition, the following situations must be considered.
    The seat occupant is:

     holding an infant
     a child in a child-restraint device
     a child not using a child-restraint device
     a pregnant woman

    2. The inflatable lap belt must provide adequate protection for 
each occupant regardless of the number of occupants of the seat 
assembly, considering that unoccupied seats may have an active airbag 
system in the lap belt.
    3. The design must prevent the inflatable lap belt from being 
either incorrectly buckled or incorrectly installed such that the 
inflatable lap belt would not properly deploy. Alternatively, it must 
be shown that such deployment is not hazardous to the occupant, and 
will provide the required head-injury protection.
    4. The inflatable lap-belt system must be shown not to be 
susceptible to inadvertent deployment as a result of wear and tear, or 
inertial loads resulting from in-flight or ground maneuvers (including 
gusts and hard landings), likely to be experienced in service.
    5. Deployment of the inflatable lap belt must not introduce injury 
mechanisms to the seated occupant, nor result in injuries that could 
impede rapid egress. This assessment should include an occupant who is 
in the brace position when it deploys, and an occupant whose inflatable 
lap belt is loosely fastened.
    6. An inadvertent deployment that could cause injury to a standing 
or sitting person must be shown to be improbable.
    7. It must be shown that inadvertent deployment of the airbag 
system in the lap belt, during the most critical part of the flight, 
either will not cause a hazard

[[Page 58593]]

to the airplane or its occupants, or meets the requirement of Sec.  
25.1309(b).
    8. The inflatable lap belt must be shown to not impede rapid egress 
of occupants 10 seconds after its deployment.
    9. The inflatable lap-belt system must be protected from lightning 
and HIRF. The threats specified in existing regulations regarding 
lightning, Sec.  25.1316, and HIRF, Sec.  25.1317, are incorporated by 
reference for the purpose of measuring lightning and HIRF protection. 
For the purposes of complying with HIRF requirements, the inflatable 
lap-belt system is considered a ``critical system'' if its deployment 
could have a hazardous effect on the airplane; otherwise it is 
considered an ``essential'' system.
    10. The inflatable lap belt must function properly after loss of 
normal airplane electrical power, and after a transverse separation of 
the fuselage at the most critical location. A separation at the 
location of the lap belt does not have to be considered.
    11. The inflatable lap belt must be shown to not release hazardous 
quantities of gas or particulate matter into the cabin.
    12. The inflatable lap-belt installation must be protected from the 
effects of fire such that no hazard to occupants will result.
    13. A means must be available for a crewmember to verify the 
integrity of the inflatable-lap-belt-activation system prior to each 
flight, or it must be demonstrated to reliably operate between 
inspection intervals.
    14. The inflatable material may not have an average burn rate of 
greater than 2.5 inches per minute when tested using the horizontal-
flammability test as defined in 14 CFR part 25, Appendix F, Part 
I(b)(5).
    15. The airbag system in the lap belt, once deployed, must not 
adversely affect the emergency-lighting system (i.e., block floor-
proximity lights to the extent that the lights no longer meet their 
intended function).

    Issued in Renton, Washington, on September 2, 2015.
Jeffrey E. Duven
Manager, Transport Airplane Directorate, Aircraft Certification 
Service.
[FR Doc. 2015-24726 Filed 9-29-15; 8:45 am]
 BILLING CODE 4910-13-P



                                                             Federal Register / Vol. 80, No. 189 / Wednesday, September 30, 2015 / Rules and Regulations                                      58589

                                                sequence, or support for the upper torso                DEPARTMENT OF TRANSPORTATION                          complete Privacy Act Statement can
                                                must be provided to prevent forward or                                                                        be found in the Federal Register
                                                lateral flailing beyond 45 degrees from                 Federal Aviation Administration                       published on April 11, 2000 (65 FR
                                                the vertical during significant spinal                                                                        19477–19478), as well as at http://
                                                loading. Alternatively, the lumbar spine                14 CFR Part 25                                        DocketsInfo.dot.gov/.
                                                tension (Fz) cannot exceed 1200 lb.                     [Docket No. FAA–2015–2884; Special                       Docket: Background documents or
                                                                                                        Conditions No. 25–595–SC]                             comments received may be read at
                                                   b. Significant concentrated loading on
                                                                                                                                                              http://www.regulations.gov/ at any time.
                                                the occupant’s spine, in the area                                                                             Follow the online instructions for
                                                                                                        Special Conditions: Embraer Model
                                                between the pelvis and shoulders                        EMB–545 Airplanes; Seats With                         accessing the docket or go to Docket
                                                during impact, including rebound, is                    Inflatable Lap Belts                                  Operations in Room W12–140 of the
                                                not acceptable. During this type of                                                                           West Building Ground Floor at 1200
                                                contact, the interval for any rearward                  AGENCY:  Federal Aviation                             New Jersey Avenue SE., Washington,
                                                (X-direction) acceleration exceeding 20g                Administration (FAA), DOT.                            DC, between 9 a.m. and 5 p.m., Monday
                                                must be less than 3 milliseconds as                     ACTION: Final special conditions; request             through Friday, except Federal holidays.
                                                measured by the thoracic                                for comments.
                                                                                                                                                              FOR FURTHER INFORMATION CONTACT:
                                                instrumentation specified in 49 CFR                                                                           Jayson Claar, FAA, Airframe and Cabin
                                                                                                        SUMMARY:   These special conditions are
                                                part 572, subpart E, filtered in                        issued for Embraer Model EMB–545                      Safety Branch, ANM–115, Transport
                                                accordance with SAE International                       airplanes. These airplanes will have a                Airplane Directorate, Aircraft
                                                (SAE) J211–1.                                           novel or unusual design feature                       Certification Service, 1601 Lind Avenue
                                                   c. Occupant must not interact with                   associated with seats with inflatable lap             SW., Renton, Washington, 98057–3356;
                                                the armrest or other seat components in                 belts. The applicable airworthiness                   telephone (425) 227–2194, facsimile
                                                any manner significantly different than                 regulations do not contain adequate or                (425) 227–1232.
                                                would be expected for a forward-facing                  appropriate safety standards for this                 SUPPLEMENTARY INFORMATION: The FAA
                                                seat installation.                                      design feature. These special conditions              has determined that notice of, and
                                                                                                        contain the additional safety standards               opportunity for, prior public comment
                                                   5. Longitudinal test(s), conducted to
                                                                                                        that the Administrator considers                      on these special conditions are
                                                measure the injury criteria above, must
                                                                                                        necessary to establish a level of safety              impracticable because these procedures
                                                be performed with the FAA Hybrid III
                                                                                                        equivalent to that established by the                 would significantly delay issuance of
                                                ATD, as described in SAE 1999–01–                       existing airworthiness standards.                     the design approval and thus delivery of
                                                1609. The test(s) must be conducted                                                                           the affected airplane.
                                                                                                        DATES: The effective date of these
                                                with an undeformed floor, at the most-                                                                           In addition, the substance of these
                                                                                                        special conditions is September 30,
                                                critical yaw case(s) for injury, and with               2015. We must receive your comments                   special conditions has been subject to
                                                all lateral structural supports (armrests/              by November 16, 2015.                                 the public-comment process in several
                                                walls) installed.                                                                                             prior instances with no substantive
                                                                                                        ADDRESSES: Send comments identified
                                                   Note: Boeing must demonstrate that the               by docket number FAA–2015–2884                        comments received. The FAA therefore
                                                installation of seats via plinths or pallets            using any of the following methods:                   finds that good cause exists for making
                                                meets all applicable requirements.                         • Federal eRegulations Portal: Go to               these special conditions effective upon
                                                Compliance with the guidance contained in               http://www.regulations.gov/and follow                 issuance.
                                                FAA Policy Memorandum PS–ANM–100–                       the online instructions for sending your              Comments Invited
                                                2000–00123, dated February 2, 2000, titled              comments electronically.
                                                ‘‘Guidance for Demonstrating Compliance                    • Mail: Send comments to Docket                      We invite interested people to take
                                                with Seat Dynamic Testing for Plinths and               Operations, M–30, U.S. Department of                  part in this rulemaking by sending
                                                Pallets,’’ is acceptable to the FAA.                    Transportation (DOT), 1200 New Jersey                 written comments, data, or views. The
                                                                                                        Avenue SE., Room W12–140, West                        most helpful comments reference a
                                                Inflatable Airbag Systems Special                       Building Ground Floor, Washington,                    specific portion of the special
                                                Conditions                                              DC, 20590–0001.                                       conditions, explain the reason for any
                                                                                                           • Hand Delivery or Courier: Take                   recommended change, and include
                                                  If inflatable airbag systems are                      comments to Docket Operations in                      supporting data.
                                                installed on single-place side-facing                   Room W12–140 of the West Building                       We will consider all comments we
                                                seats, the airbag systems must meet                     Ground Floor at 1200 New Jersey                       receive by the closing date for
                                                Special Conditions no. 25–589–SC.                       Avenue SE., Washington, DC, between 9                 comments. We may change these special
                                                  Issued in Renton, Washington, on                      a.m. and 5 p.m., Monday through                       conditions based on the comments we
                                                September 1, 2015.                                      Friday, except Federal holidays.                      receive.
                                                                                                           • Fax: Fax comments to Docket
                                                Jeffrey E. Duven,                                                                                             Background
                                                                                                        Operations at 202–493–2251.
                                                Manager, Transport Airplane Directorate,                   Privacy: The FAA will post all                       On October 14, 2010, Embraer S.A.
                                                Aircraft Certification Service.                         comments it receives, without change,                 applied for an amendment to Type
                                                [FR Doc. 2015–24724 Filed 9–29–15; 8:45 am]             to http://www.regulations.gov/,                       Certificate No. TC00062IB to include the
                                                BILLING CODE 4910–13–P                                  including any personal information the                new Embraer Model EMB–545 airplane.
                                                                                                        commenter provides. Using the search                  These special conditions allow
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                                                                                                        function of the docket Web site, anyone               installation of inflatable lap belts for
                                                                                                        can find and read the electronic form of              head-injury protection on certain seats
                                                                                                        all comments received into any FAA                    in Embraer Model EMB–545 airplanes.
                                                                                                        docket, including the name of the                       The Embraer Model EMB–545
                                                                                                        individual sending the comment (or                    airplane is a derivative of the Model
                                                                                                        signing the comment for an association,               EMB–550 airplane currently approved
                                                                                                        business, labor union, etc.). DOT’s                   under Type Certificate No. TC00062IB.


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                                                58590        Federal Register / Vol. 80, No. 189 / Wednesday, September 30, 2015 / Rules and Regulations

                                                As compared to the Model EMB–550,                       regulations require that persons not                  vent and exhaust-emission requirements
                                                the Model EMB–545 fuselage is one                       suffer serious head injury under the                  of 14 CFR part 34, and the noise-
                                                meter shorter; the section ahead of the                 conditions specified in the tests, and                certification requirements of 14 CFR
                                                wing is 0.65 meters shorter; and the                    that protection must be provided, or the              part 36.
                                                section aft of the wing is 0.40 meters                  seat be designed, so that head impact                   The FAA issues special conditions as
                                                shorter.                                                does not exceed a HIC value of 1,000                  defined in 14 CFR 11.19, in accordance
                                                   The fuselage length difference is in                 units. While the test conditions                      with § 11.38, and they become part of
                                                the pressurized section. The Model                      described for HIC are detailed and                    the type certification basis under
                                                EMB–545 airplane is designed for an                     specific, it is the intent of the                     § 21.101.
                                                eight-passenger configuration and a                     requirement that an adequate level of                 Novel or Unusual Design Features
                                                maximum of nine passengers (including                   head-injury protection be provided for
                                                lavatory seat). Like the Model EMB–550,                 passengers in a severe crash.                           Embraer Model EMB–545 airplanes
                                                the Model EMB–545 airplane primary                        Because §§ 25.562 and 25.785 and                    will incorporate the following novel or
                                                structure is aluminum. Materials other                  associated guidance do not adequately                 unusual design feature: seats with
                                                than aluminum will be used in areas                     address seats with inflatable lap belts,              inflatable lap belts.
                                                with unique structural requirements.                    the FAA recognizes that appropriate                   Discussion
                                                Advanced composites will be largely                     pass/fail criteria need to be developed
                                                employed on the high-lift devices (two                  that fully address the safety concerns                   The inflatable lap belt has two
                                                flaps), spoilers (three panels), and                    specific to occupants of these seats.                 potential advantages over other means
                                                control surfaces (aileron). A winglet will                                                                    of head-impact protection. First, it can
                                                                                                        Type Certification Basis                              provide significantly greater protection
                                                be attached to each wing tip to further
                                                increase airplane aerodynamic                              Under the provisions of 14 CFR                     than would be expected with energy-
                                                efficiency. The empennage will be a                     21.101, Embraer must show that the                    absorbing pads, and second, it can
                                                swept T-tail composed of advanced                       Model EMB–545 airplane meets the                      provide essentially equivalent
                                                composite material with metallic                        applicable provisions of the regulations              protection for occupants of all stature.
                                                attachment fittings. The rudder and                     listed in Type Certificate No.                        These are significant advantages from a
                                                elevators also will be composed of                      TC00062IB, or the applicable                          safety standpoint, because such devices
                                                composite material.                                     regulations in effect on the date of                  will likely provide a level of safety that
                                                   Two Honeywell HTF7500–E medium-                      application for the change, except for                exceeds the minimum standards of part
                                                bypass-ratio turbofan engines, mounted                  earlier amendments as agreed upon by                  25. Conversely, inflatable lap belts in
                                                on aft-fuselage pylons, will power the                  the FAA. The regulations listed in the                general are active systems and must be
                                                Model EMB–545 airplane. Each engine                     type certificate are commonly referred                relied upon to activate properly when
                                                will produce approximately 6,540 lbs. of                to as the ‘‘original type certification               needed, as opposed to an energy-
                                                thrust for normal takeoff. However,                     basis.’’ The regulations incorporated by              absorbing pad or upper torso restraint
                                                because the Model EMB–545 is smaller                    reference in Type Certificate No.                     that is passive and always available.
                                                and lighter, software will regulate the                 TC00062IB are as follows:                             Therefore, the potential advantages
                                                thrust. The primary flight-control                         14 CFR part 25, effective February 1,              must be balanced against this and other
                                                systems (elevators, ailerons, rudder, and               1965, including Amendments 25–1                       potential disadvantages to develop
                                                multi-function spoilers) will be                        through 25–129, in their entirety. In                 standards for this design feature.
                                                electronically controlled and powered                   addition, the certification basis includes               The FAA has considered the
                                                by electrohydraulic servoactuators using                certain special conditions, exemptions,               installation of inflatable lap belts to
                                                digital fly-by-wire (FBW) technology.                   or later amended sections of the                      have two primary safety concerns: first,
                                                The FBW flight controls will receive                    applicable part that are not relevant to              that they perform properly under
                                                commands directly from the cockpit                      these special conditions.                             foreseeable operating conditions; and
                                                dual sidesticks and conventional rudder                    If the Administrator finds that the                second, that they do not perform in a
                                                pedals.                                                 applicable airworthiness regulations                  manner or at such times as would
                                                   Occupants must be protected from                     (i.e., 14 CFR part 25) do not contain                 constitute a hazard to the airplane or
                                                head injury, as required by § 25.785,                   adequate or appropriate safety standards              occupants. This latter point has the
                                                either by eliminating any injurious                     for Embraer Model EMB–545 airplanes                   potential to be the more rigorous of the
                                                object within the striking radius of the                because of a novel or unusual design                  requirements, owing to the active nature
                                                head, or by installing padding.                         feature, special conditions are                       of the system.
                                                Traditionally, this has required either a               prescribed under § 21.16.                                The inflatable lap belt will rely on
                                                setback of 35 inches from any bulkhead                     Special conditions are initially                   electronic sensors for signaling, and will
                                                or other rigid interior feature or, where               applicable to the model for which they                employ an automatic inflation
                                                not practical, the installation of                      are issued. Should the type certificate               mechanism for activation, so that it is
                                                specified types of padding. The relative                for that model be amended later to                    available when needed. These same
                                                effectiveness of these established means                include any other model that                          devices could be susceptible to
                                                of injury protection was not quantified.                incorporates the same novel or unusual                inadvertent activation, causing
                                                With the adoption of Amendment 25–64                    design feature, or should any other                   deployment in a potentially unsafe
                                                to part 25, specifically § 25.562, a new                model already included on the same                    manner. The consequences of such
                                                standard was created that quantifies                    type certificate be modified to                       deployment must be considered in
                                                required head-injury protection.                        incorporate the same novel or unusual                 establishing the reliability of the system.
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                                                   Each seat-type design approved for                   design feature, these special conditions              Embraer must substantiate that the
                                                crew or passenger occupancy during                      would also apply to the other model                   effects of an inadvertent deployment in
                                                takeoff and landing, as required by                     under § 21.101.                                       flight are either not a hazard to the
                                                § 25.562, must successfully complete                       In addition to the applicable                      airplane, or that such deployment is an
                                                dynamic tests or be demonstrated by                     airworthiness regulations and special                 extremely improbable occurrence (less
                                                rational analysis based on dynamic tests                conditions, Embraer Model EMB–545                     than 10¥9 per flight hour). The effect of
                                                of a similar type seat. In particular, the              airplanes must comply with the fuel-                  an inadvertent deployment on a


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                                                             Federal Register / Vol. 80, No. 189 / Wednesday, September 30, 2015 / Rules and Regulations                                          58591

                                                passenger or crewmember that might be                   lap belt to provide protection for                    seats. Nonetheless, it is appropriate to
                                                positioned close to the inflatable lap                  multiple impacts.                                     specify a time interval after which the
                                                belt should also be considered. The                        Given that each occupant’s restraint               inflatable lap belt may not impede rapid
                                                person could be either standing or                      system provides protection for that                   egress. The maximum time allowed for
                                                sitting. A minimum reliability level will               occupant only, the installation must                  an exit to open fully after actuation is
                                                have to be established for this case,                   address unoccupied seats. It will be                  10 seconds, according to § 25.809(b)(2).
                                                depending upon the consequences, even                   necessary to show that the required                   Therefore, the FAA has established 10
                                                if the effect on the airplane is negligible.            protection is provided for each occupant              seconds as the time interval that the
                                                   The potential for an inadvertent                     regardless of the number of occupied                  inflatable lap belt must not impede
                                                deployment could be increased as a                      seats, and that unoccupied seats may                  rapid egress from the seat after it is
                                                result of conditions in service. The                    have lap belts that are active.                       deployed. In actuality, it is unlikely that
                                                installation must take into account wear                   The inflatable lap belt should be                  a flight attendant would prepare an exit
                                                and tear so that the likelihood of an                   effective for a wide range of occupants.              this quickly in an accident severe
                                                inadvertent deployment is not increased                 The FAA has historically considered the               enough to warrant deployment of the
                                                to an unacceptable level. In this context,              range from the 5th percentile female to               inflatable lap belt. The inflatable lap
                                                an appropriate inspection interval and                  the 95th percentile male as the range of              belt will likely deflate much more
                                                self-test capability are considered                     occupants that must be taken into                     quickly than 10 seconds.
                                                necessary. Other outside influences are                 account. In this case, the FAA is                        This potential impediment to rapid
                                                lightning and high-intensity radiated                   proposing consideration of a broader                  egress is even more critical at the seats
                                                fields (HIRF). Existing regulations                     range of occupants due to the nature of               installed in the emergency-exit rows.
                                                regarding lightning, § 25.1316, and                     the lap-belt installation and its close               Installation of inflatable restraints at the
                                                HIRF, § 25.1317, are applicable. For                    proximity to the occupant. In a similar               Type III exit rows presents different
                                                compliance with those conditions, if                    vein, these persons could have assumed                egress concerns as compared with front-
                                                inadvertent deployment could cause a                    the brace position for those accidents                row seats. However, the need to address
                                                                                                        where an impact is anticipated. Test                  egress is already part of the special
                                                hazard to the airplane, the inflatable lap
                                                                                                        data indicate that occupants in the brace             conditions, so there is no change to the
                                                belt is considered a critical system; if
                                                                                                        position do not require supplemental                  special conditions at this time. As noted
                                                inadvertent deployment could cause
                                                                                                        protection, so it would not be necessary              below, the method of compliance with
                                                injuries to persons, the inflatable lap
                                                                                                        to show that the inflatable lap belt will             the special conditions may involve
                                                belt should be considered an essential
                                                                                                        enhance the brace position. However,                  specific considerations when an
                                                system. Finally, the inflatable lap-belt
                                                                                                        the inflatable lap belt must not                      inflatable restraint is installed at Type
                                                installation should be protected from
                                                                                                        introduce a hazard when it is deployed                III exits. Section 25.813 clearly requires
                                                the effects of fire, so that an additional
                                                                                                        into a seated, braced occupant.                       access to the exit from the main aisle in
                                                hazard is not created by, for example, a                   Another area of concern is the use of              the form of an unobstructed
                                                rupture of a pyrotechnic squib.                         seats so equipped by children, whether                passageway, and no interference in
                                                   To function as an effective safety                   they are lap-held, sitting in approved                opening the exit. The restraint system
                                                system, the inflatable lap belt must                    child-safety seats, or occupying the seat             must not create an impediment to the
                                                function properly and must not                          directly. Although specifically                       access to, and the opening of, the exit.
                                                introduce any additional hazards to                     prohibited by FAA operating                           These lap belts should be evaluated in
                                                occupants as a result of its functioning.               regulations, the use of the                           the exit row under existing regulations
                                                The inflatable lap belt differs variously               supplementary loop belt (‘‘belly belt’’)              (§§ 25.809 and 25.813) and guidance
                                                from traditional occupant-protection                    may be required by other civil aviation               material. The inflatable lap belts must
                                                systems and requires special conditions                 authorities, and should also be                       also be evaluated in post-crash
                                                to ensure adequate performance.                         considered with the end goal of meeting               conditions, and should be evaluated
                                                   Because the inflatable lap belt is                   those regulations. Similarly, if the seat             using representative restraint systems in
                                                essentially a single-use device, it could               is occupied by a pregnant woman, the                  the bag-deployed condition.
                                                potentially deploy under crash                          installation needs to address such usage,                This evaluation would include
                                                conditions that are not sufficiently                    either by demonstrating that it will                  reviewing the access to, and opening of,
                                                severe as to require head-injury                        function properly, or by adding                       the exit, specifically for obstructions in
                                                protection from the inflatable lap belt.                appropriate limitation on usage.                      the egress path; and any interferences in
                                                And because an actual crash is                             The inflatable lap belt will be                    opening the exit. Each unique interior
                                                frequently composed of a series of                      electrically powered. Likewise, the                   configuration must be considered, e.g.,
                                                impacts before the airplane comes to                    system could possibly fail due to a                   passageway width, single or dual
                                                rest, this could render the inflatable lap              separation in the fuselage. Because this              passageways with outboard seat
                                                belt useless if a larger impact follows                 system is intended as crash/post-crash                removed, etc. If the restraint creates any
                                                the initial impact. This situation does                 protection means, failure due to fuselage             obstruction or interference, it is likely
                                                not exist with energy-absorbing pads or                 separation is not acceptable. As with                 that it could impede rapid egress from
                                                upper-torso restraints, which tend to                   emergency lighting, the restraint system              the airplane. In some cases, the
                                                provide continuous protection                           should function properly if such a                    passenger is the one who will open the
                                                regardless of severity or number of                     separation occurs at any point in the                 exit, such as a Type III over-wing hatch.
                                                impacts in a crash event. Therefore, the                fuselage.                                             Project-specific means-of-compliance
                                                inflatable lap-belt installation should be                 Because the inflatable lap belt is                 guidance is likely necessary if these
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                                                such that the inflatable lap belt will                  likely to have a large volume                         restraint systems are installed at the
                                                provide protection when it is required,                 displacement, the inflated bag could                  Type III exit rows.
                                                by not expending its protection during                  potentially impede egress of passengers.                 Note that the special conditions are
                                                a less-severe impact. Also, it is possible              However, the lap-belt bag deflates to                 applicable to the inflatable lap-belt
                                                to have several large impact events                     absorb energy, so it is likely that an                system as installed. The special
                                                during the course of a crash, but there                 inflatable lap belt would be deflated by              conditions are not an installation
                                                will be no requirement for the inflatable               the time passengers begin to leave their              approval. Therefore, while the special


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                                                58592        Federal Register / Vol. 80, No. 189 / Wednesday, September 30, 2015 / Rules and Regulations

                                                conditions relate to each such system                   state-of-the-art materials available to                 Authority: 49 U.S.C. 106(g), 40113, 44701,
                                                installed, the overall installation                     perform a given function. Without a                   44702, 44704.
                                                approval is separate, and must consider                 specific reference, the default                       The Special Conditions
                                                the combined effects of all such systems                requirement would apply to the type of
                                                installed.                                              material used in making the inflatable                ■ Accordingly, pursuant to the authority
                                                  Embraer will install inflatable lap                   restraint, which is a fabric in this case.            delegated to me by the administrator,
                                                belts, a novel design feature, on certain               However, in writing special conditions,               the following special conditions are
                                                seats of Model EMB–545 airplanes, to                    the FAA must also consider the use of                 issued as part of the type certification
                                                reduce the potential for head injury if an              the material, and whether the default                 basis for Embraer Model EMB–545
                                                accident occurs. The inflatable lap belt                requirement is appropriate. In this case,             airplanes with inflatable lap belts
                                                works similar to an automotive                          the specialized function of the inflatable            installed.
                                                inflatable air bag, except that the air bag             restraint means that highly specialized                  1. The inflatable lap belt must be
                                                in the Embraer design is integrated into                materials are needed. The standard                    shown to deploy and provide protection
                                                the lap belt of the restraint system.                   normally applied to fabrics is a 12-                  under crash conditions where it is
                                                  The performance criteria for head-                    second vertical ignition test. However,               necessary to prevent serious head
                                                injury protection in objective terms is                 materials that meet this standard do not              injury. The means of protection must
                                                stated in § 25.562. However, none of                    perform adequately as inflatable                      take into consideration a range of stature
                                                these criteria are adequate to address the              restraints. Because the safety benefit of             from a two-year-old child to a 95th
                                                specific issues raised concerning seats                 the inflatable restraint is significant, the          percentile male. The inflatable lap belt
                                                with inflatable lap belts. The FAA has                  flammability standard appropriate for                 must provide a consistent approach to
                                                therefore determined that, in addition to               these devices should not screen out                   energy absorption throughout that range
                                                the requirements of part 25, special                    suitable materials and thereby                        of occupants. In addition, the following
                                                conditions are needed to address                        effectively eliminate the use of                      situations must be considered.
                                                requirements particular to the                          inflatable restraints. The FAA must                      The seat occupant is:
                                                installation of seats with inflatable lap               establish a balance between the safety                   • holding an infant
                                                belts.                                                  benefit of the inflatable restraint and its              • a child in a child-restraint device
                                                  Accordingly, in addition to the                       flammability performance. Presently,                     • a child not using a child-restraint
                                                passenger-injury criteria specified in                  the 2.5-inch-per-minute horizontal test               device
                                                § 25.785, these special conditions are                  is considered to provide that balance.                   • a pregnant woman
                                                proposed for Embraer Model EMB–545                      As the state-of-the-art in materials
                                                airplanes equipped with inflatable lap                                                                           2. The inflatable lap belt must provide
                                                                                                        progresses (which is expected), the FAA
                                                belts. Other conditions may be                                                                                adequate protection for each occupant
                                                                                                        may change this standard in subsequent
                                                developed, as needed, based on further                                                                        regardless of the number of occupants of
                                                                                                        special conditions to account for
                                                FAA review and discussions with the                                                                           the seat assembly, considering that
                                                                                                        improved materials.
                                                manufacturer and civil-aviation                            These special conditions contain the               unoccupied seats may have an active
                                                authorities.                                            additional safety standards that the                  airbag system in the lap belt.
                                                  For a passenger-safety system, the                    Administrator considers necessary to                     3. The design must prevent the
                                                inflatable lap belt is unique in that it is             establish a level of safety equivalent to             inflatable lap belt from being either
                                                both an active and entirely autonomous                  that established by the existing                      incorrectly buckled or incorrectly
                                                device. While the automotive industry                   airworthiness standards.                              installed such that the inflatable lap belt
                                                has good experience with inflatable air                                                                       would not properly deploy.
                                                bags, the conditions of use and reliance                Applicability                                         Alternatively, it must be shown that
                                                on the inflatable lap belt as the sole                     These special conditions are                       such deployment is not hazardous to the
                                                means of injury protection are quite                    applicable to Embraer Model EMB–545                   occupant, and will provide the required
                                                different. In automobile installations,                 airplanes. Should Embraer apply at a                  head-injury protection.
                                                the air bag is a supplemental system and                later date for a change to the type                      4. The inflatable lap-belt system must
                                                works in conjunction with an upper-                     certificates to include another model                 be shown not to be susceptible to
                                                torso restraint. In addition, the crash                 that incorporates the same novel or                   inadvertent deployment as a result of
                                                event is more definable and typically of                unusual design feature, or should any                 wear and tear, or inertial loads resulting
                                                shorter duration, which can simplify the                other model already included on the                   from in-flight or ground maneuvers
                                                activation logic. The airplane-operating                same type certificate be modified to                  (including gusts and hard landings),
                                                environment is also quite different from                incorporate the same novel or unusual                 likely to be experienced in service.
                                                automobiles and includes the potential                  design feature, these special conditions                 5. Deployment of the inflatable lap
                                                for greater wear and tear, and                          would apply to the other model as well.               belt must not introduce injury
                                                unanticipated abuse conditions (due to                                                                        mechanisms to the seated occupant, nor
                                                                                                        Conclusion                                            result in injuries that could impede
                                                galley loading, passenger baggage, etc.).
                                                Airplanes also operate where exposure                      This action affects only certain novel             rapid egress. This assessment should
                                                to HIRF could affect the lap-belt                       or unusual design features on Embraer                 include an occupant who is in the brace
                                                activation system.                                      Model EMB–545 airplanes. It is not a                  position when it deploys, and an
                                                  Part I of Appendix F to part 25                       rule of general applicability, and it                 occupant whose inflatable lap belt is
                                                specifies the flammability requirements                 affects only Embraer Model EMB–545                    loosely fastened.
                                                for interior materials and components.                  airplanes listed on amended Type                         6. An inadvertent deployment that
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                                                There is no reference to inflatable                     Certificate No. TC00062IB.                            could cause injury to a standing or
                                                restraint systems in Appendix F,                        List of Subjects in 14 CFR Part 25                    sitting person must be shown to be
                                                because such devices did not exist at the                                                                     improbable.
                                                time the flammability requirements                        Aircraft, Aviation safety, Reporting                   7. It must be shown that inadvertent
                                                were written. The existing requirements                 and recordkeeping requirements.                       deployment of the airbag system in the
                                                are based on material types as well as                  ■ The authority citation for these                    lap belt, during the most critical part of
                                                use, and have been specified in light of                special conditions is as follows:                     the flight, either will not cause a hazard


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                                                             Federal Register / Vol. 80, No. 189 / Wednesday, September 30, 2015 / Rules and Regulations                                      58593

                                                to the airplane or its occupants, or meets              DEPARTMENT OF TRANSPORTATION                          complete Privacy Act Statement can be
                                                the requirement of § 25.1309(b).                                                                              found in the Federal Register published
                                                                                                        Federal Aviation Administration                       on April 11, 2000 (65 FR 19477–19478),
                                                   8. The inflatable lap belt must be
                                                shown to not impede rapid egress of                                                                           as well as at http://DocketsInfo.
                                                                                                        14 CFR Part 25                                        dot.gov/.
                                                occupants 10 seconds after its
                                                                                                        [Docket No. FAA–2015–2392; Special                       Docket: Background documents or
                                                deployment.
                                                                                                        Conditions No. 25–589–SC]                             comments received may be read at
                                                   9. The inflatable lap-belt system must                                                                     http://www.regulations.gov/ at any time.
                                                be protected from lightning and HIRF.                   Special Conditions: Boeing Model 747–                 Follow the online instructions for
                                                The threats specified in existing                       8 Airplanes; Seats With Inflatable Lap                accessing the docket or go to Docket
                                                regulations regarding lightning,                        Belts                                                 Operations in Room W12–140 of the
                                                § 25.1316, and HIRF, § 25.1317, are                                                                           West Building Ground Floor at 1200
                                                incorporated by reference for the                       AGENCY:  Federal Aviation                             New Jersey Avenue SE., Washington,
                                                                                                        Administration (FAA), DOT.                            DC, between 9 a.m. and 5 p.m., Monday
                                                purpose of measuring lightning and
                                                                                                        ACTION: Final special conditions; request             through Friday, except Federal holidays.
                                                HIRF protection. For the purposes of
                                                complying with HIRF requirements, the                   for comments.
                                                                                                                                                              FOR FURTHER INFORMATION CONTACT:
                                                inflatable lap-belt system is considered                SUMMARY:   These special conditions are               Jayson Claar, FAA, Airframe and Cabin
                                                a ‘‘critical system’’ if its deployment                 issued for Boeing Model 747–8                         Safety Branch, ANM–115, Transport
                                                could have a hazardous effect on the                    airplanes. These airplanes will have a                Airplane Directorate, Aircraft
                                                airplane; otherwise it is considered an                 novel or unusual design feature                       Certification Service, 1601 Lind Avenue
                                                ‘‘essential’’ system.                                   associated with seats with inflatable lap             SW., Renton, Washington 98057–3356;
                                                   10. The inflatable lap belt must                     belts. The applicable airworthiness                   telephone (425) 227–2194, facsimile
                                                                                                        regulations do not contain adequate or                (425) 227–1232.
                                                function properly after loss of normal
                                                airplane electrical power, and after a                  appropriate safety standards for this                 SUPPLEMENTARY INFORMATION: The FAA
                                                transverse separation of the fuselage at                design feature. These special conditions              has determined that notice of, and
                                                                                                        contain the additional safety standards               opportunity for, prior public comment
                                                the most critical location. A separation
                                                                                                        that the Administrator considers                      on these special conditions are
                                                at the location of the lap belt does not
                                                                                                        necessary to establish a level of safety              impracticable because these procedures
                                                have to be considered.                                  equivalent to that established by the                 would significantly delay issuance of
                                                   11. The inflatable lap belt must be                  existing airworthiness standards.                     the design approval and thus delivery of
                                                shown to not release hazardous                          DATES: The effective date of these                    the affected airplane.
                                                quantities of gas or particulate matter                 special conditions is September 30,                      In addition, the substance of these
                                                into the cabin.                                         2015. We must receive your comments                   special conditions has been subject to
                                                   12. The inflatable lap-belt installation             by November 16, 2015.                                 the public-comment process in several
                                                must be protected from the effects of fire              ADDRESSES: Send comments identified                   prior instances with no substantive
                                                such that no hazard to occupants will                   by docket number FAA–2015–2392                        comments received. The FAA therefore
                                                result.                                                 using any of the following methods:                   finds that good cause exists for making
                                                                                                           • Federal eRegulations Portal: Go to               these special conditions effective upon
                                                   13. A means must be available for a                  http://www.regulations.gov/and follow                 issuance.
                                                crewmember to verify the integrity of                   the online instructions for sending your
                                                the inflatable-lap-belt-activation system                                                                     Comments Invited
                                                                                                        comments electronically.
                                                prior to each flight, or it must be                        • Mail: Send comments to Docket                      We invite interested people to take
                                                demonstrated to reliably operate                        Operations, M–30, U.S. Department of                  part in this rulemaking by sending
                                                between inspection intervals.                           Transportation (DOT), 1200 New Jersey                 written comments, data, or views. The
                                                   14. The inflatable material may not                  Avenue SE., Room W12–140, West                        most helpful comments reference a
                                                have an average burn rate of greater than               Building Ground Floor, Washington, DC                 specific portion of the special
                                                2.5 inches per minute when tested using                 20590–0001.                                           conditions, explain the reason for any
                                                the horizontal-flammability test as                        • Hand Delivery or Courier: Take                   recommended change, and include
                                                                                                        comments to Docket Operations in                      supporting data.
                                                defined in 14 CFR part 25, Appendix F,
                                                                                                        Room W12–140 of the West Building                       We will consider all comments we
                                                Part I(b)(5).
                                                                                                        Ground Floor at 1200 New Jersey                       receive by the closing date for
                                                   15. The airbag system in the lap belt,               Avenue SE., Washington, DC, between 9                 comments. We may change these special
                                                once deployed, must not adversely                       a.m. and 5 p.m., Monday through                       conditions based on the comments we
                                                affect the emergency-lighting system                    Friday, except Federal holidays.                      receive.
                                                (i.e., block floor-proximity lights to the                 • Fax: Fax comments to Docket
                                                                                                                                                              Background
                                                extent that the lights no longer meet                   Operations at 202–493–2251.
                                                their intended function).                                  Privacy: The FAA will post all                       On February 3, 2014, the Boeing
                                                                                                        comments it receives, without change,                 Company applied for an amendment to
                                                  Issued in Renton, Washington, on
                                                                                                        to http://www.regulations.gov/,                       Type Certificate no. A20WE to allow
                                                September 2, 2015.
                                                                                                        including any personal information the                installation of inflatable lap belts for
                                                Jeffrey E. Duven                                        commenter provides. Using the search                  head-injury protection on certain seats
mstockstill on DSK4VPTVN1PROD with RULES




                                                Manager, Transport Airplane Directorate,                function of the docket Web site, anyone               in Boeing Model 747–8 airplanes.
                                                Aircraft Certification Service.                         can find and read the electronic form of                The Model 747–8 airplane, a
                                                [FR Doc. 2015–24726 Filed 9–29–15; 8:45 am]             all comments received into any FAA                    derivative of the Model 747–400
                                                BILLING CODE 4910–13–P                                  docket, including the name of the                     airplane, is a bi-level, wide-body
                                                                                                        individual sending the comment (or                    airplane powered by four wing-mounted
                                                                                                        signing the comment for an association,               General Electric GEnx-2B engines. The
                                                                                                        business, labor union, etc.). DOT’s                   airplane will have a maximum seating


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Document Created: 2015-12-15 09:32:03
Document Modified: 2015-12-15 09:32:03
CategoryRegulatory Information
CollectionFederal Register
sudoc ClassAE 2.7:
GS 4.107:
AE 2.106:
PublisherOffice of the Federal Register, National Archives and Records Administration
SectionRules and Regulations
ActionFinal special conditions; request for comments.
DatesThe effective date of these special conditions is September 30, 2015. We must receive your comments by November 16, 2015.
ContactJayson Claar, FAA, Airframe and Cabin Safety Branch, ANM-115, Transport Airplane Directorate, Aircraft Certification Service, 1601 Lind Avenue SW., Renton, Washington, 98057- 3356; telephone (425) 227-2194, facsimile (425) 227-1232.
FR Citation80 FR 58589 
CFR AssociatedAircraft; Aviation Safety and Reporting and Recordkeeping Requirements

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