80_FR_58782 80 FR 58593 - Special Conditions: Boeing Model 747-8 Airplanes; Seats With Inflatable Lap Belts

80 FR 58593 - Special Conditions: Boeing Model 747-8 Airplanes; Seats With Inflatable Lap Belts

DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration

Federal Register Volume 80, Issue 189 (September 30, 2015)

Page Range58593-58597
FR Document2015-24725

These special conditions are issued for Boeing Model 747-8 airplanes. These airplanes will have a novel or unusual design feature associated with seats with inflatable lap belts. The applicable airworthiness regulations do not contain adequate or appropriate safety standards for this design feature. These special conditions contain the additional safety standards that the Administrator considers necessary to establish a level of safety equivalent to that established by the existing airworthiness standards.

Federal Register, Volume 80 Issue 189 (Wednesday, September 30, 2015)
[Federal Register Volume 80, Number 189 (Wednesday, September 30, 2015)]
[Rules and Regulations]
[Pages 58593-58597]
From the Federal Register Online  [www.thefederalregister.org]
[FR Doc No: 2015-24725]


-----------------------------------------------------------------------

DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration

14 CFR Part 25

[Docket No. FAA-2015-2392; Special Conditions No. 25-589-SC]


Special Conditions: Boeing Model 747-8 Airplanes; Seats With 
Inflatable Lap Belts

AGENCY: Federal Aviation Administration (FAA), DOT.

ACTION: Final special conditions; request for comments.

-----------------------------------------------------------------------

SUMMARY: These special conditions are issued for Boeing Model 747-8 
airplanes. These airplanes will have a novel or unusual design feature 
associated with seats with inflatable lap belts. The applicable 
airworthiness regulations do not contain adequate or appropriate safety 
standards for this design feature. These special conditions contain the 
additional safety standards that the Administrator considers necessary 
to establish a level of safety equivalent to that established by the 
existing airworthiness standards.

DATES: The effective date of these special conditions is September 30, 
2015. We must receive your comments by November 16, 2015.

ADDRESSES: Send comments identified by docket number FAA-2015-2392 
using any of the following methods:
     Federal eRegulations Portal: Go to http://www.regulations.gov/and follow the online instructions for sending your 
comments electronically.
     Mail: Send comments to Docket Operations, M-30, U.S. 
Department of Transportation (DOT), 1200 New Jersey Avenue SE., Room 
W12-140, West Building Ground Floor, Washington, DC 20590-0001.
     Hand Delivery or Courier: Take comments to Docket 
Operations in Room W12-140 of the West Building Ground Floor at 1200 
New Jersey Avenue SE., Washington, DC, between 9 a.m. and 5 p.m., 
Monday through Friday, except Federal holidays.
     Fax: Fax comments to Docket Operations at 202-493-2251.
    Privacy: The FAA will post all comments it receives, without 
change, to http://www.regulations.gov/, including any personal 
information the commenter provides. Using the search function of the 
docket Web site, anyone can find and read the electronic form of all 
comments received into any FAA docket, including the name of the 
individual sending the comment (or signing the comment for an 
association, business, labor union, etc.). DOT's complete Privacy Act 
Statement can be found in the Federal Register published on April 11, 
2000 (65 FR 19477-19478), as well as at http://DocketsInfo.dot.gov/.
    Docket: Background documents or comments received may be read at 
http://www.regulations.gov/ at any time. Follow the online instructions 
for accessing the docket or go to Docket Operations in Room W12-140 of 
the West Building Ground Floor at 1200 New Jersey Avenue SE., 
Washington, DC, between 9 a.m. and 5 p.m., Monday through Friday, 
except Federal holidays.

FOR FURTHER INFORMATION CONTACT: Jayson Claar, FAA, Airframe and Cabin 
Safety Branch, ANM-115, Transport Airplane Directorate, Aircraft 
Certification Service, 1601 Lind Avenue SW., Renton, Washington 98057-
3356; telephone (425) 227-2194, facsimile (425) 227-1232.

SUPPLEMENTARY INFORMATION: The FAA has determined that notice of, and 
opportunity for, prior public comment on these special conditions are 
impracticable because these procedures would significantly delay 
issuance of the design approval and thus delivery of the affected 
airplane.
    In addition, the substance of these special conditions has been 
subject to the public-comment process in several prior instances with 
no substantive comments received. The FAA therefore finds that good 
cause exists for making these special conditions effective upon 
issuance.

Comments Invited

    We invite interested people to take part in this rulemaking by 
sending written comments, data, or views. The most helpful comments 
reference a specific portion of the special conditions, explain the 
reason for any recommended change, and include supporting data.
    We will consider all comments we receive by the closing date for 
comments. We may change these special conditions based on the comments 
we receive.

Background

    On February 3, 2014, the Boeing Company applied for an amendment to 
Type Certificate no. A20WE to allow installation of inflatable lap 
belts for head-injury protection on certain seats in Boeing Model 747-8 
airplanes.
    The Model 747-8 airplane, a derivative of the Model 747-400 
airplane, is a bi-level, wide-body airplane powered by four wing-
mounted General Electric GEnx-2B engines. The airplane will have a 
maximum seating

[[Page 58594]]

capacity of 605 passengers and two crew members, and a maximum takeoff 
weight of 987,000 pounds.
    The Boeing Company requested special conditions to allow inflatable 
lap belts on Boeing Model 747-8 series airplanes, similar to Special 
Conditions no. 25-386-SC for Boeing Model 737 series airplanes; 25-
187A-SC for Boeing Model 777 series airplanes; 25-148-SC for Boeing 
Model 767 series airplanes; and 25-431-SC for Boeing Model 787 series 
airplanes. These special conditions will allow installation of 
inflatable lap belts for head-injury protection on certain seats in 
Boeing Model 747-8 airplanes. Section 121.311(j) of 14 CFR requires 
that no person may operate a transport-category airplane type-
certificated after January 1, 1958, and manufactured on or after 
October 27, 2009, in passenger-carrying operations after October 27, 
2009, unless all passenger and flight-attendant seats on the airplane, 
operated under part 121 rules, meet the requirements of Sec.  25.562 in 
effect on or after June 16, 1988.
    The Boeing Model 747-8 airplane, operated under part 121, must meet 
all of the requirement of Sec.  25.562 for passenger and flight-
attendant seats. Therefore, it is in the interest of installers to show 
full compliance to Sec.  25.562, so that an operator under part 121 may 
be able to use the airplane without having to conduct additional 
certification work. The FAA also notes that some foreign civil 
airworthiness authorities have invoked these same operator requirements 
in the form of airworthiness directives.
    Occupants must be protected from head injury, as required by Sec.  
25.785, either by eliminating any injurious object within the striking 
radius of the head, or by installing padding. Traditionally, this has 
required either a setback of 35 inches from any bulkhead or other rigid 
interior feature or, where not practical, the installation of specified 
types of padding. The relative effectiveness of these established means 
of injury protection was not quantified. With the adoption of Amendment 
25-64 to part 25, specifically Sec.  25.562, a new standard was created 
that quantifies required head-injury protection.
    Each seat-type design approved for crew or passenger occupancy 
during takeoff and landing, as required by Sec.  25.562, must 
successfully complete dynamic tests or be demonstrated by rational 
analysis based on dynamic tests of a similar type seat. In particular, 
the regulations require that persons not suffer serious head injury 
under the conditions specified in the tests, and that protection must 
be provided, or the seat be designed, so that head impact does not 
exceed a HIC value of 1,000 units. While the test conditions described 
for HIC are detailed and specific, it is the intent of the requirement 
that an adequate level of head-injury protection be provided for 
passengers in a severe crash.
    Because Sec. Sec.  25.562 and 25.785 and associated guidance do not 
adequately address seats with inflatable lap belts, the FAA recognizes 
that appropriate pass/fail criteria need to be developed that fully 
address the safety concerns specific to occupants of these seats.

Type Certification Basis

    Under the provisions of 14 CFR 21.101, Boeing must show that the 
Model 747-8 airplane meets the applicable provisions of the regulations 
listed in Type Certificate no. A20WE, or the applicable regulations in 
effect on the date of application for the change, except for earlier 
amendments as agreed upon by the FAA. The regulations listed in the 
type certificate are commonly referred to as the ``original type 
certification basis.'' The regulations incorporated by reference in 
Type Certificate no. A20WE are as follows:
    14 CFR part 25, Amendments 25-1 through 25-120, with exceptions 
permitted by Sec.  21.101. In addition, the certification basis 
includes certain special conditions, exemptions, or later amended 
sections of the applicable part that are not relevant to these special 
conditions.
    If the Administrator finds that the applicable airworthiness 
regulations (i.e., 14 CFR part 25) do not contain adequate or 
appropriate safety standards for Boeing Model 747-8 airplanes because 
of a novel or unusual design feature, special conditions are prescribed 
under Sec.  21.16.
    Special conditions are initially applicable to the model for which 
they are issued. Should the type certificate for that model be amended 
later to include any other model that incorporates the same novel or 
unusual design feature, or should any other model already included on 
the same type certificate be modified to incorporate the same novel or 
unusual design feature, these special conditions would also apply to 
the other model under Sec.  21.101.
    In addition to the applicable airworthiness regulations and special 
conditions, the Boeing Model 747-8 airplanes must comply with the fuel-
vent and exhaust-emission requirements of 14 CFR part 34, and the 
noise-certification requirements of 14 CFR part 36.
    The FAA issues special conditions as defined in 14 CFR 11.19, in 
accordance with Sec.  11.38, and they become part of the type 
certification basis under Sec.  21.101.

Novel or Unusual Design Features

    Boeing Model 747-8 airplanes will incorporate the following novel 
or unusual design feature: Seats with inflatable lap belts. The 
inflatable lap belt is designed to limit occupant forward excursion in 
the event of an accident. This will reduce the potential for head 
injury, thereby reducing the Head Injury Criterion (HIC) measurement as 
required by Title 14, Code of Federal Regulations (14 CFR), 
25.562(c)(5). The inflatable lap belt functions similarly to an 
automotive inflatable airbag, but in this case, the airbag is 
integrated into the lapbelt, and inflates away from the seated 
occupant. While inflatable airbags are now standard in the automotive 
industry, the use of an inflatable lap belt is novel for commercial 
aviation.

Discussion

    The inflatable lap belt has two potential advantages over other 
means of head-impact protection. First, it can provide significantly 
greater protection than would be expected with energy-absorbing pads, 
and second, it can provide essentially equivalent protection for 
occupants of all stature. These are significant advantages from a 
safety standpoint, because such devices will likely provide a level of 
safety that exceeds the minimum standards of part 25. Conversely, 
inflatable lap belts in general are active systems and must be relied 
upon to activate properly when needed, as opposed to an energy-
absorbing pad or upper torso restraint that is passive and always 
available. Therefore, the potential advantages must be balanced against 
this and other potential disadvantages to develop standards for this 
design feature.
    The FAA has considered the installation of inflatable lap belts to 
have two primary safety concerns: First, that they perform properly 
under foreseeable operating conditions; and second, that they do not 
perform in a manner or at such times as would constitute a hazard to 
the airplane or occupants. This latter point has the potential to be 
the more rigorous of the requirements, owing to the active nature of 
the system.
    The inflatable lap belt will rely on electronic sensors for 
signaling, and will employ an automatic inflation mechanism for 
activation, so that it is available when needed. These same devices 
could be susceptible to

[[Page 58595]]

inadvertent activation, causing deployment in a potentially unsafe 
manner. The consequences of such deployment must be considered in 
establishing the reliability of the system. Boeing must substantiate 
that the effects of an inadvertent deployment in flight are either not 
a hazard to the airplane, or that such deployment is an extremely 
improbable occurrence (less than 10-9 per flight hour). The 
effect of an inadvertent deployment on a passenger or crewmember that 
might be positioned close to the inflatable lap belt should also be 
considered. The person could be either standing or sitting. A minimum 
reliability level will have to be established for this case, depending 
upon the consequences, even if the effect on the airplane is 
negligible.
    The potential for an inadvertent deployment could be increased as a 
result of conditions in service. The installation must take into 
account wear and tear so that the likelihood of an inadvertent 
deployment is not increased to an unacceptable level. In this context, 
an appropriate inspection interval and self-test capability are 
considered necessary. Other outside influences are lightning and high-
intensity radiated fields (HIRF). Existing regulations regarding 
lightning, Sec.  25.1316, and HIRF, Sec.  25.1317, are applicable. For 
compliance with those conditions, if inadvertent deployment could cause 
a hazard to the airplane, the inflatable lap belt is considered a 
critical system; if inadvertent deployment could cause injuries to 
persons, the inflatable lap belt should be considered an essential 
system. Finally, the inflatable lap-belt installation should be 
protected from the effects of fire, so that an additional hazard is not 
created by, for example, a rupture of a pyrotechnic squib.
    To function as an effective safety system, the inflatable lap belt 
must function properly and must not introduce any additional hazards to 
occupants as a result of its functioning. The inflatable lap belt 
differs variously from traditional occupant-protection systems and 
requires special conditions to ensure adequate performance.
    Because the inflatable lap belt is essentially a single-use device, 
it could potentially deploy under crash conditions that are not 
sufficiently severe as to require head-injury protection from the 
inflatable lap belt. And because an actual crash is frequently composed 
of a series of impacts before the airplane comes to rest, this could 
render the inflatable lap belt useless if a larger impact follows the 
initial impact. This situation does not exist with energy-absorbing 
pads or upper-torso restraints, which tend to provide continuous 
protection regardless of severity or number of impacts in a crash 
event. Therefore, the inflatable lap-belt installation should be such 
that the inflatable lap belt will provide protection when it is 
required, by not expending its protection during a less-severe impact. 
Also, it is possible to have several large impact events during the 
course of a crash, but there will be no requirement for the inflatable 
lap belt to provide protection for multiple impacts.
    Given that each occupant's restraint system provides protection for 
that occupant only, the installation must address unoccupied seats. It 
will be necessary to show that the required protection is provided for 
each occupant regardless of the number of occupied seats, and that 
unoccupied seats may have lap belts that are active.
    The inflatable lap belt should be effective for a wide range of 
occupants. The FAA has historically considered the range from the 5th 
percentile female to the 95th percentile male as the range of occupants 
that must be taken into account. In this case, the FAA is proposing 
consideration of a broader range of occupants due to the nature of the 
lap-belt installation and its close proximity to the occupant. In a 
similar vein, these persons could have assumed the brace position for 
those accidents where an impact is anticipated. Test data indicate that 
occupants in the brace position do not require supplemental protection, 
so it would not be necessary to show that the inflatable lap belt will 
enhance the brace position. However, the inflatable lap belt must not 
introduce a hazard when it is deployed into a seated, braced occupant.
    Another area of concern is the use of seats so equipped by 
children, whether they are lap-held, sitting in approved child-safety 
seats, or occupying the seat directly. Although specifically prohibited 
by FAA operating regulations, the use of the supplementary loop belt 
(``belly belt'') may be required by other civil aviation authorities, 
and should also be considered with the end goal of meeting those 
regulations. Similarly, if the seat is occupied by a pregnant woman, 
the installation needs to address such usage, either by demonstrating 
that it will function properly, or by adding appropriate limitation on 
usage.
    The inflatable lap belt will be electrically powered. Likewise, the 
system could possibly fail due to a separation in the fuselage. Because 
this system is intended as crash/post-crash protection means, failure 
due to fuselage separation is not acceptable. As with emergency 
lighting, the restraint system should function properly if such a 
separation occurs at any point in the fuselage.
    Because the inflatable lap belt is likely to have a large volume 
displacement, the inflated bag could potentially impede egress of 
passengers. However, the lap-belt bag deflates to absorb energy, so it 
is likely that an inflatable lap belt would be deflated by the time 
passengers begin to leave their seats. Nonetheless, it is appropriate 
to specify a time interval after which the inflatable lap belt may not 
impede rapid egress. The maximum time allowed for an exit to open fully 
after actuation is 10 seconds, according to Sec.  25.809(b)(2). 
Therefore, the FAA has established 10 seconds as the time interval that 
the inflatable lap belt must not impede rapid egress from the seat 
after it is deployed. In actuality, it is unlikely that a flight 
attendant would prepare an exit this quickly in an accident severe 
enough to warrant deployment of the inflatable lap belt. The inflatable 
lap belt will likely deflate much more quickly than 10 seconds.
    This potential impediment to rapid egress is even more critical at 
the seats installed in the emergency-exit rows. Installation of 
inflatable restraints at the Type III exit rows presents different 
egress concerns as compared with front-row seats. However, the need to 
address egress is already part of the special conditions, so there is 
no change to the special conditions at this time. As noted below, the 
method of compliance with the special conditions may involve specific 
considerations when an inflatable restraint is installed at Type III 
exits. Section 25.813 clearly requires access to the exit from the main 
aisle in the form of an unobstructed passageway, and no interference in 
opening the exit. The restraint system must not create an impediment to 
the access to, and the opening of, the exit. These lap belts should be 
evaluated in the exit row under existing regulations (Sec. Sec.  25.809 
and 25.813) and guidance material. The inflatable lap belts must also 
be evaluated in post-crash conditions, and should be evaluated using 
representative restraint systems in the bag-deployed condition.
    This evaluation would include reviewing the access to, and opening 
of, the exit, specifically for obstructions in the egress path; and any 
interferences in opening the exit. Each unique interior configuration 
must be considered, e.g., passageway width, single or dual passageways 
with outboard seat removed, etc. If the restraint creates any 
obstruction or interference, it is likely that it could impede rapid 
egress from the airplane. In some cases, the

[[Page 58596]]

passenger is the one who will open the exit, such as a Type III over-
wing hatch. Project-specific means-of-compliance guidance is likely 
necessary if these restraint systems are installed at the Type III exit 
rows.
    Note that the special conditions are applicable to the inflatable 
lap-belt system as installed. The special conditions are not an 
installation approval. Therefore, while the special conditions relate 
to each such system installed, the overall installation approval is 
separate, and must consider the combined effects of all such systems 
installed.
    Boeing will install inflatable lap belts, a novel design feature, 
on certain seats of Model 747-8 airplanes, to reduce the potential for 
head injury if an accident occurs. The inflatable lap belt works 
similar to an automotive inflatable air bag, except that the air bag in 
the Boeing design is integrated into the lap belt of the restraint 
system.
    The performance criteria for head-injury protection in objective 
terms is stated in Sec.  25.562. However, none of these criteria are 
adequate to address the specific issues raised concerning seats with 
inflatable lap belts. The FAA has therefore determined that, in 
addition to the requirements of part 25, special conditions are needed 
to address requirements particular to the installation of seats with 
inflatable lap belts.
    Accordingly, in addition to the passenger-injury criteria specified 
in Sec.  25.785, these special conditions are proposed for the Boeing 
Model 747-8 airplanes equipped with inflatable lap belts. Other 
conditions may be developed, as needed, based on further FAA review and 
discussions with the manufacturer and civil-aviation authorities.
    For a passenger-safety system, the inflatable lap belt is unique in 
that it is both an active and entirely autonomous device. While the 
automotive industry has good experience with inflatable air bags, the 
conditions of use and reliance on the inflatable lap belt as the sole 
means of injury protection are quite different. In automobile 
installations, the air bag is a supplemental system and works in 
conjunction with an upper-torso restraint. In addition, the crash event 
is more definable and typically of shorter duration, which can simplify 
the activation logic. The airplane-operating environment is also quite 
different from automobiles and includes the potential for greater wear 
and tear, and unanticipated abuse conditions (due to galley loading, 
passenger baggage, etc.). Airplanes also operate where exposure to HIRF 
could affect the lap-belt activation system.
    The current special conditions for the Boeing Model 777 airplane 
were amended to address flammability of the airbag material. During the 
development of the inflatable lap belt, the manufacturer was unable to 
develop a fabric that would meet the inflation requirements for the bag 
and the flammability requirements of part 25, Appendix F, Part 
I(a)(1)(ii). The fabrics that were developed that meet the flammability 
requirement did not produce acceptable deployment characteristics. 
However, the manufacturer was able to develop a fabric that not only 
meets the flammability requirements of part 25, Appendix F, Part 
I(a)(1)(ii), but also has acceptable deployment characteristics.
    Part I of Appendix F to part 25 specifies the flammability 
requirements for interior materials and components. There is no 
reference to inflatable restraint systems in Appendix F, because such 
devices did not exist at the time the flammability requirements were 
written. The existing requirements are based on material types as well 
as use, and have been specified in light of state-of-the-art materials 
available to perform a given function. Without a specific reference, 
the default requirement would apply to the type of material used in 
making the inflatable restraint, which is a fabric in this case. 
However, in writing special conditions, the FAA must also consider the 
use of the material, and whether the default requirement is 
appropriate. In this case, the specialized function of the inflatable 
restraint means that highly specialized materials are needed. The 
standard normally applied to fabrics is a 12-second vertical ignition 
test. However, materials that meet this standard do not perform 
adequately as inflatable restraints. Because the safety benefit of the 
inflatable restraint is significant, the flammability standard 
appropriate for these devices should not screen out suitable materials 
and thereby effectively eliminate the use of inflatable restraints. The 
FAA must establish a balance between the safety benefit of the 
inflatable restraint and its flammability performance. Presently, the 
2.5-inch-per-minute horizontal test is considered to provide that 
balance. As the state-of-the-art in materials progresses (which is 
expected), the FAA may change this standard in subsequent special 
conditions to account for improved materials.
    These special conditions contain the additional safety standards 
that the Administrator considers necessary to establish a level of 
safety equivalent to that established by the existing airworthiness 
standards.

Applicability

    These special conditions are applicable to the Boeing Model 747-8 
airplanes. Should Boeing apply at a later date for a change to the type 
certificates to include another model that incorporates the same novel 
or unusual design feature, or should any other model already included 
on the same type certificate be modified to incorporate the same novel 
or unusual design feature, these special conditions would apply to the 
other model as well.

Conclusion

    This action affects only certain novel or unusual design features 
on the Boeing Model 747-8 airplanes. It is not a rule of general 
applicability, and it affects only Boeing Model 747-8 airplanes listed 
on amended Type Certificate no. A20WE.

List of Subjects in 14 CFR Part 25

    Aircraft, Aviation safety, reporting and recordkeeping 
requirements.

    The authority citation for these special conditions is as follows:

    Authority: 49 U.S.C. 106(g), 40113, 44701, 44702, 44704.

The Special Conditions

    Accordingly, pursuant to the authority delegated to me by the 
administrator, the following special conditions are issued as part of 
the type certification basis for Boeing Model 747-8 airplanes with 
inflatable lap belts installed.
    1. The inflatable lap belt must be shown to deploy and provide 
protection under crash conditions where it is necessary to prevent 
serious head injury. The means of protection must take into 
consideration a range of stature from a two-year-old child to a 95th 
percentile male. The inflatable lap belt must provide a consistent 
approach to energy absorption throughout that range of occupants. In 
addition, the following situations must be considered.
    The seat occupant is:
     Holding an infant
     a child in a child-restraint device
     a child not using a child-restraint device
     a pregnant woman
    2. The inflatable lap belt must provide adequate protection for 
each occupant regardless of the number of occupants of the seat 
assembly, considering that unoccupied seats may have an active airbag 
system in the lap belt.
    3. The design must prevent the inflatable lap belt from being 
either incorrectly buckled or incorrectly

[[Page 58597]]

installed such that the inflatable lap belt would not properly deploy. 
Alternatively, it must be shown that such deployment is not hazardous 
to the occupant, and will provide the required head-injury protection.
    4. The inflatable lap-belt system must be shown not to be 
susceptible to inadvertent deployment as a result of wear and tear, or 
inertial loads resulting from in-flight or ground maneuvers (including 
gusts and hard landings), likely to be experienced in service.
    5. Deployment of the inflatable lap belt must not introduce injury 
mechanisms to the seated occupant, nor result in injuries that could 
impede rapid egress. This assessment should include an occupant who is 
in the brace position when it deploys, and an occupant whose inflatable 
lap belt is loosely fastened.
    6. An inadvertent deployment that could cause injury to a standing 
or sitting person must be shown to be improbable.
    7. It must be shown that inadvertent deployment of the airbag 
system in the lap belt, during the most critical part of the flight, 
either will not cause a hazard to the airplane or its occupants, or 
meets the requirement of Sec.  25.1309(b).
    8. The inflatable lap belt must be shown to not impede rapid egress 
of occupants 10 seconds after its deployment.
    9. The inflatable lap-belt system must be protected from lightning 
and HIRF. The threats specified in existing regulations regarding 
lightning, Sec.  25.1316, and HIRF, Sec.  25.1317, are incorporated by 
reference for the purpose of measuring lightning and HIRF protection. 
For the purposes of complying with HIRF requirements, the inflatable 
lap-belt system is considered a ``critical system'' if its deployment 
could have a hazardous effect on the airplane; otherwise it is 
considered an ``essential'' system.
    10. The inflatable lap belt must function properly after loss of 
normal airplane electrical power, and after a transverse separation of 
the fuselage at the most critical location. A separation at the 
location of the lap belt does not have to be considered.
    11. The inflatable lap belt must be shown to not release hazardous 
quantities of gas or particulate matter into the cabin.
    12. The inflatable lap-belt installation must be protected from the 
effects of fire such that no hazard to occupants will result.
    13. A means must be available for a crewmember to verify the 
integrity of the inflatable-lap-belt-activation system prior to each 
flight, or it must be demonstrated to reliably operate between 
inspection intervals.
    14. The inflatable material may not have an average burn rate of 
greater than 2.5 inches per minute when tested using the horizontal-
flammability test as defined in 14 CFR part 25, Appendix F, Part 
I(b)(5).
    15. The airbag system in the lap belt, once deployed, must not 
adversely affect the emergency-lighting system (i.e., block floor-
proximity lights to the extent that the lights no longer meet their 
intended function).

    Issued in Renton, Washington, on September 1, 2015.
Jeffrey E. Duven,
Manager, Transport Airplane Directorate, Aircraft Certification 
Service.
[FR Doc. 2015-24725 Filed 9-29-15; 8:45 am]
 BILLING CODE 4910-13-P



                                                             Federal Register / Vol. 80, No. 189 / Wednesday, September 30, 2015 / Rules and Regulations                                      58593

                                                to the airplane or its occupants, or meets              DEPARTMENT OF TRANSPORTATION                          complete Privacy Act Statement can be
                                                the requirement of § 25.1309(b).                                                                              found in the Federal Register published
                                                                                                        Federal Aviation Administration                       on April 11, 2000 (65 FR 19477–19478),
                                                   8. The inflatable lap belt must be
                                                shown to not impede rapid egress of                                                                           as well as at http://DocketsInfo.
                                                                                                        14 CFR Part 25                                        dot.gov/.
                                                occupants 10 seconds after its
                                                                                                        [Docket No. FAA–2015–2392; Special                       Docket: Background documents or
                                                deployment.
                                                                                                        Conditions No. 25–589–SC]                             comments received may be read at
                                                   9. The inflatable lap-belt system must                                                                     http://www.regulations.gov/ at any time.
                                                be protected from lightning and HIRF.                   Special Conditions: Boeing Model 747–                 Follow the online instructions for
                                                The threats specified in existing                       8 Airplanes; Seats With Inflatable Lap                accessing the docket or go to Docket
                                                regulations regarding lightning,                        Belts                                                 Operations in Room W12–140 of the
                                                § 25.1316, and HIRF, § 25.1317, are                                                                           West Building Ground Floor at 1200
                                                incorporated by reference for the                       AGENCY:  Federal Aviation                             New Jersey Avenue SE., Washington,
                                                                                                        Administration (FAA), DOT.                            DC, between 9 a.m. and 5 p.m., Monday
                                                purpose of measuring lightning and
                                                                                                        ACTION: Final special conditions; request             through Friday, except Federal holidays.
                                                HIRF protection. For the purposes of
                                                complying with HIRF requirements, the                   for comments.
                                                                                                                                                              FOR FURTHER INFORMATION CONTACT:
                                                inflatable lap-belt system is considered                SUMMARY:   These special conditions are               Jayson Claar, FAA, Airframe and Cabin
                                                a ‘‘critical system’’ if its deployment                 issued for Boeing Model 747–8                         Safety Branch, ANM–115, Transport
                                                could have a hazardous effect on the                    airplanes. These airplanes will have a                Airplane Directorate, Aircraft
                                                airplane; otherwise it is considered an                 novel or unusual design feature                       Certification Service, 1601 Lind Avenue
                                                ‘‘essential’’ system.                                   associated with seats with inflatable lap             SW., Renton, Washington 98057–3356;
                                                   10. The inflatable lap belt must                     belts. The applicable airworthiness                   telephone (425) 227–2194, facsimile
                                                                                                        regulations do not contain adequate or                (425) 227–1232.
                                                function properly after loss of normal
                                                airplane electrical power, and after a                  appropriate safety standards for this                 SUPPLEMENTARY INFORMATION: The FAA
                                                transverse separation of the fuselage at                design feature. These special conditions              has determined that notice of, and
                                                                                                        contain the additional safety standards               opportunity for, prior public comment
                                                the most critical location. A separation
                                                                                                        that the Administrator considers                      on these special conditions are
                                                at the location of the lap belt does not
                                                                                                        necessary to establish a level of safety              impracticable because these procedures
                                                have to be considered.                                  equivalent to that established by the                 would significantly delay issuance of
                                                   11. The inflatable lap belt must be                  existing airworthiness standards.                     the design approval and thus delivery of
                                                shown to not release hazardous                          DATES: The effective date of these                    the affected airplane.
                                                quantities of gas or particulate matter                 special conditions is September 30,                      In addition, the substance of these
                                                into the cabin.                                         2015. We must receive your comments                   special conditions has been subject to
                                                   12. The inflatable lap-belt installation             by November 16, 2015.                                 the public-comment process in several
                                                must be protected from the effects of fire              ADDRESSES: Send comments identified                   prior instances with no substantive
                                                such that no hazard to occupants will                   by docket number FAA–2015–2392                        comments received. The FAA therefore
                                                result.                                                 using any of the following methods:                   finds that good cause exists for making
                                                                                                           • Federal eRegulations Portal: Go to               these special conditions effective upon
                                                   13. A means must be available for a                  http://www.regulations.gov/and follow                 issuance.
                                                crewmember to verify the integrity of                   the online instructions for sending your
                                                the inflatable-lap-belt-activation system                                                                     Comments Invited
                                                                                                        comments electronically.
                                                prior to each flight, or it must be                        • Mail: Send comments to Docket                      We invite interested people to take
                                                demonstrated to reliably operate                        Operations, M–30, U.S. Department of                  part in this rulemaking by sending
                                                between inspection intervals.                           Transportation (DOT), 1200 New Jersey                 written comments, data, or views. The
                                                   14. The inflatable material may not                  Avenue SE., Room W12–140, West                        most helpful comments reference a
                                                have an average burn rate of greater than               Building Ground Floor, Washington, DC                 specific portion of the special
                                                2.5 inches per minute when tested using                 20590–0001.                                           conditions, explain the reason for any
                                                the horizontal-flammability test as                        • Hand Delivery or Courier: Take                   recommended change, and include
                                                                                                        comments to Docket Operations in                      supporting data.
                                                defined in 14 CFR part 25, Appendix F,
                                                                                                        Room W12–140 of the West Building                       We will consider all comments we
                                                Part I(b)(5).
                                                                                                        Ground Floor at 1200 New Jersey                       receive by the closing date for
                                                   15. The airbag system in the lap belt,               Avenue SE., Washington, DC, between 9                 comments. We may change these special
                                                once deployed, must not adversely                       a.m. and 5 p.m., Monday through                       conditions based on the comments we
                                                affect the emergency-lighting system                    Friday, except Federal holidays.                      receive.
                                                (i.e., block floor-proximity lights to the                 • Fax: Fax comments to Docket
                                                                                                                                                              Background
                                                extent that the lights no longer meet                   Operations at 202–493–2251.
                                                their intended function).                                  Privacy: The FAA will post all                       On February 3, 2014, the Boeing
                                                                                                        comments it receives, without change,                 Company applied for an amendment to
                                                  Issued in Renton, Washington, on
                                                                                                        to http://www.regulations.gov/,                       Type Certificate no. A20WE to allow
                                                September 2, 2015.
                                                                                                        including any personal information the                installation of inflatable lap belts for
                                                Jeffrey E. Duven                                        commenter provides. Using the search                  head-injury protection on certain seats
mstockstill on DSK4VPTVN1PROD with RULES




                                                Manager, Transport Airplane Directorate,                function of the docket Web site, anyone               in Boeing Model 747–8 airplanes.
                                                Aircraft Certification Service.                         can find and read the electronic form of                The Model 747–8 airplane, a
                                                [FR Doc. 2015–24726 Filed 9–29–15; 8:45 am]             all comments received into any FAA                    derivative of the Model 747–400
                                                BILLING CODE 4910–13–P                                  docket, including the name of the                     airplane, is a bi-level, wide-body
                                                                                                        individual sending the comment (or                    airplane powered by four wing-mounted
                                                                                                        signing the comment for an association,               General Electric GEnx-2B engines. The
                                                                                                        business, labor union, etc.). DOT’s                   airplane will have a maximum seating


                                           VerDate Sep<11>2014   17:12 Sep 29, 2015   Jkt 235001   PO 00000   Frm 00021   Fmt 4700   Sfmt 4700   E:\FR\FM\30SER1.SGM   30SER1


                                                58594        Federal Register / Vol. 80, No. 189 / Wednesday, September 30, 2015 / Rules and Regulations

                                                capacity of 605 passengers and two crew                 seat be designed, so that head impact                   The FAA issues special conditions as
                                                members, and a maximum takeoff                          does not exceed a HIC value of 1,000                  defined in 14 CFR 11.19, in accordance
                                                weight of 987,000 pounds.                               units. While the test conditions                      with § 11.38, and they become part of
                                                   The Boeing Company requested                         described for HIC are detailed and                    the type certification basis under
                                                special conditions to allow inflatable                  specific, it is the intent of the                     § 21.101.
                                                lap belts on Boeing Model 747–8 series                  requirement that an adequate level of
                                                airplanes, similar to Special Conditions                                                                      Novel or Unusual Design Features
                                                                                                        head-injury protection be provided for
                                                no. 25–386–SC for Boeing Model 737                      passengers in a severe crash.                           Boeing Model 747–8 airplanes will
                                                series airplanes; 25–187A–SC for Boeing                   Because §§ 25.562 and 25.785 and                    incorporate the following novel or
                                                Model 777 series airplanes; 25–148–SC                   associated guidance do not adequately                 unusual design feature: Seats with
                                                for Boeing Model 767 series airplanes;                  address seats with inflatable lap belts,              inflatable lap belts. The inflatable lap
                                                and 25–431–SC for Boeing Model 787                      the FAA recognizes that appropriate                   belt is designed to limit occupant
                                                series airplanes. These special                         pass/fail criteria need to be developed               forward excursion in the event of an
                                                conditions will allow installation of                   that fully address the safety concerns                accident. This will reduce the potential
                                                inflatable lap belts for head-injury                    specific to occupants of these seats.                 for head injury, thereby reducing the
                                                protection on certain seats in Boeing                                                                         Head Injury Criterion (HIC)
                                                Model 747–8 airplanes. Section                          Type Certification Basis                              measurement as required by Title 14,
                                                121.311(j) of 14 CFR requires that no                      Under the provisions of 14 CFR                     Code of Federal Regulations (14 CFR),
                                                person may operate a transport-category                 21.101, Boeing must show that the                     25.562(c)(5). The inflatable lap belt
                                                airplane type-certificated after January                Model 747–8 airplane meets the                        functions similarly to an automotive
                                                1, 1958, and manufactured on or after                   applicable provisions of the regulations              inflatable airbag, but in this case, the
                                                October 27, 2009, in passenger-carrying                 listed in Type Certificate no. A20WE, or              airbag is integrated into the lapbelt, and
                                                operations after October 27, 2009,                      the applicable regulations in effect on               inflates away from the seated occupant.
                                                unless all passenger and flight-attendant               the date of application for the change,               While inflatable airbags are now
                                                seats on the airplane, operated under                   except for earlier amendments as agreed               standard in the automotive industry, the
                                                part 121 rules, meet the requirements of                upon by the FAA. The regulations listed               use of an inflatable lap belt is novel for
                                                § 25.562 in effect on or after June 16,                 in the type certificate are commonly                  commercial aviation.
                                                1988.                                                   referred to as the ‘‘original type                    Discussion
                                                   The Boeing Model 747–8 airplane,                     certification basis.’’ The regulations
                                                operated under part 121, must meet all                                                                          The inflatable lap belt has two
                                                                                                        incorporated by reference in Type                     potential advantages over other means
                                                of the requirement of § 25.562 for                      Certificate no. A20WE are as follows:
                                                passenger and flight-attendant seats.                                                                         of head-impact protection. First, it can
                                                                                                           14 CFR part 25, Amendments 25–1                    provide significantly greater protection
                                                Therefore, it is in the interest of
                                                                                                        through 25–120, with exceptions                       than would be expected with energy-
                                                installers to show full compliance to
                                                                                                        permitted by § 21.101. In addition, the               absorbing pads, and second, it can
                                                § 25.562, so that an operator under part
                                                                                                        certification basis includes certain                  provide essentially equivalent
                                                121 may be able to use the airplane
                                                                                                        special conditions, exemptions, or later              protection for occupants of all stature.
                                                without having to conduct additional
                                                certification work. The FAA also notes                  amended sections of the applicable part               These are significant advantages from a
                                                that some foreign civil airworthiness                   that are not relevant to these special                safety standpoint, because such devices
                                                authorities have invoked these same                     conditions.                                           will likely provide a level of safety that
                                                operator requirements in the form of                       If the Administrator finds that the                exceeds the minimum standards of part
                                                airworthiness directives.                               applicable airworthiness regulations                  25. Conversely, inflatable lap belts in
                                                   Occupants must be protected from                     (i.e., 14 CFR part 25) do not contain                 general are active systems and must be
                                                head injury, as required by § 25.785,                   adequate or appropriate safety standards              relied upon to activate properly when
                                                either by eliminating any injurious                     for Boeing Model 747–8 airplanes                      needed, as opposed to an energy-
                                                object within the striking radius of the                because of a novel or unusual design                  absorbing pad or upper torso restraint
                                                head, or by installing padding.                         feature, special conditions are                       that is passive and always available.
                                                Traditionally, this has required either a               prescribed under § 21.16.                             Therefore, the potential advantages
                                                setback of 35 inches from any bulkhead                     Special conditions are initially                   must be balanced against this and other
                                                or other rigid interior feature or, where               applicable to the model for which they                potential disadvantages to develop
                                                not practical, the installation of                      are issued. Should the type certificate               standards for this design feature.
                                                specified types of padding. The relative                for that model be amended later to                      The FAA has considered the
                                                effectiveness of these established means                include any other model that                          installation of inflatable lap belts to
                                                of injury protection was not quantified.                incorporates the same novel or unusual                have two primary safety concerns: First,
                                                With the adoption of Amendment 25–64                    design feature, or should any other                   that they perform properly under
                                                to part 25, specifically § 25.562, a new                model already included on the same                    foreseeable operating conditions; and
                                                standard was created that quantifies                    type certificate be modified to                       second, that they do not perform in a
                                                required head-injury protection.                        incorporate the same novel or unusual                 manner or at such times as would
                                                   Each seat-type design approved for                   design feature, these special conditions              constitute a hazard to the airplane or
                                                crew or passenger occupancy during                      would also apply to the other model                   occupants. This latter point has the
                                                takeoff and landing, as required by                     under § 21.101.                                       potential to be the more rigorous of the
                                                § 25.562, must successfully complete                       In addition to the applicable                      requirements, owing to the active nature
mstockstill on DSK4VPTVN1PROD with RULES




                                                dynamic tests or be demonstrated by                     airworthiness regulations and special                 of the system.
                                                rational analysis based on dynamic tests                conditions, the Boeing Model 747–8                      The inflatable lap belt will rely on
                                                of a similar type seat. In particular, the              airplanes must comply with the fuel-                  electronic sensors for signaling, and will
                                                regulations require that persons not                    vent and exhaust-emission requirements                employ an automatic inflation
                                                suffer serious head injury under the                    of 14 CFR part 34, and the noise-                     mechanism for activation, so that it is
                                                conditions specified in the tests, and                  certification requirements of 14 CFR                  available when needed. These same
                                                that protection must be provided, or the                part 36.                                              devices could be susceptible to


                                           VerDate Sep<11>2014   17:12 Sep 29, 2015   Jkt 235001   PO 00000   Frm 00022   Fmt 4700   Sfmt 4700   E:\FR\FM\30SER1.SGM   30SER1


                                                             Federal Register / Vol. 80, No. 189 / Wednesday, September 30, 2015 / Rules and Regulations                                          58595

                                                inadvertent activation, causing                         provide continuous protection                         should function properly if such a
                                                deployment in a potentially unsafe                      regardless of severity or number of                   separation occurs at any point in the
                                                manner. The consequences of such                        impacts in a crash event. Therefore, the              fuselage.
                                                deployment must be considered in                        inflatable lap-belt installation should be               Because the inflatable lap belt is
                                                establishing the reliability of the system.             such that the inflatable lap belt will                likely to have a large volume
                                                Boeing must substantiate that the effects               provide protection when it is required,               displacement, the inflated bag could
                                                of an inadvertent deployment in flight                  by not expending its protection during                potentially impede egress of passengers.
                                                are either not a hazard to the airplane,                a less-severe impact. Also, it is possible            However, the lap-belt bag deflates to
                                                or that such deployment is an extremely                 to have several large impact events                   absorb energy, so it is likely that an
                                                improbable occurrence (less than 10¥9                   during the course of a crash, but there               inflatable lap belt would be deflated by
                                                per flight hour). The effect of an                      will be no requirement for the inflatable             the time passengers begin to leave their
                                                inadvertent deployment on a passenger                   lap belt to provide protection for                    seats. Nonetheless, it is appropriate to
                                                or crewmember that might be positioned                  multiple impacts.                                     specify a time interval after which the
                                                close to the inflatable lap belt should                    Given that each occupant’s restraint               inflatable lap belt may not impede rapid
                                                also be considered. The person could be                 system provides protection for that                   egress. The maximum time allowed for
                                                either standing or sitting. A minimum                   occupant only, the installation must                  an exit to open fully after actuation is
                                                reliability level will have to be                       address unoccupied seats. It will be                  10 seconds, according to § 25.809(b)(2).
                                                established for this case, depending                    necessary to show that the required                   Therefore, the FAA has established 10
                                                upon the consequences, even if the                      protection is provided for each occupant              seconds as the time interval that the
                                                effect on the airplane is negligible.                   regardless of the number of occupied                  inflatable lap belt must not impede
                                                   The potential for an inadvertent                     seats, and that unoccupied seats may                  rapid egress from the seat after it is
                                                deployment could be increased as a                      have lap belts that are active.                       deployed. In actuality, it is unlikely that
                                                result of conditions in service. The                       The inflatable lap belt should be                  a flight attendant would prepare an exit
                                                installation must take into account wear                effective for a wide range of occupants.              this quickly in an accident severe
                                                and tear so that the likelihood of an                   The FAA has historically considered the               enough to warrant deployment of the
                                                inadvertent deployment is not increased                 range from the 5th percentile female to               inflatable lap belt. The inflatable lap
                                                to an unacceptable level. In this context,              the 95th percentile male as the range of              belt will likely deflate much more
                                                an appropriate inspection interval and                  occupants that must be taken into                     quickly than 10 seconds.
                                                self-test capability are considered                     account. In this case, the FAA is                        This potential impediment to rapid
                                                necessary. Other outside influences are                 proposing consideration of a broader                  egress is even more critical at the seats
                                                lightning and high-intensity radiated                   range of occupants due to the nature of               installed in the emergency-exit rows.
                                                fields (HIRF). Existing regulations                     the lap-belt installation and its close               Installation of inflatable restraints at the
                                                regarding lightning, § 25.1316, and                     proximity to the occupant. In a similar               Type III exit rows presents different
                                                HIRF, § 25.1317, are applicable. For                    vein, these persons could have assumed                egress concerns as compared with front-
                                                compliance with those conditions, if                    the brace position for those accidents                row seats. However, the need to address
                                                inadvertent deployment could cause a                    where an impact is anticipated. Test                  egress is already part of the special
                                                hazard to the airplane, the inflatable lap              data indicate that occupants in the brace             conditions, so there is no change to the
                                                belt is considered a critical system; if                position do not require supplemental                  special conditions at this time. As noted
                                                inadvertent deployment could cause                      protection, so it would not be necessary              below, the method of compliance with
                                                injuries to persons, the inflatable lap                 to show that the inflatable lap belt will             the special conditions may involve
                                                belt should be considered an essential                  enhance the brace position. However,                  specific considerations when an
                                                system. Finally, the inflatable lap-belt                the inflatable lap belt must not                      inflatable restraint is installed at Type
                                                installation should be protected from                   introduce a hazard when it is deployed                III exits. Section 25.813 clearly requires
                                                the effects of fire, so that an additional              into a seated, braced occupant.                       access to the exit from the main aisle in
                                                hazard is not created by, for example, a                   Another area of concern is the use of              the form of an unobstructed
                                                rupture of a pyrotechnic squib.                         seats so equipped by children, whether                passageway, and no interference in
                                                   To function as an effective safety                   they are lap-held, sitting in approved                opening the exit. The restraint system
                                                system, the inflatable lap belt must                    child-safety seats, or occupying the seat             must not create an impediment to the
                                                function properly and must not                          directly. Although specifically                       access to, and the opening of, the exit.
                                                introduce any additional hazards to                     prohibited by FAA operating                           These lap belts should be evaluated in
                                                occupants as a result of its functioning.               regulations, the use of the                           the exit row under existing regulations
                                                The inflatable lap belt differs variously               supplementary loop belt (‘‘belly belt’’)              (§§ 25.809 and 25.813) and guidance
                                                from traditional occupant-protection                    may be required by other civil aviation               material. The inflatable lap belts must
                                                systems and requires special conditions                 authorities, and should also be                       also be evaluated in post-crash
                                                to ensure adequate performance.                         considered with the end goal of meeting               conditions, and should be evaluated
                                                   Because the inflatable lap belt is                   those regulations. Similarly, if the seat             using representative restraint systems in
                                                essentially a single-use device, it could               is occupied by a pregnant woman, the                  the bag-deployed condition.
                                                potentially deploy under crash                          installation needs to address such usage,                This evaluation would include
                                                conditions that are not sufficiently                    either by demonstrating that it will                  reviewing the access to, and opening of,
                                                severe as to require head-injury                        function properly, or by adding                       the exit, specifically for obstructions in
                                                protection from the inflatable lap belt.                appropriate limitation on usage.                      the egress path; and any interferences in
                                                And because an actual crash is                             The inflatable lap belt will be                    opening the exit. Each unique interior
mstockstill on DSK4VPTVN1PROD with RULES




                                                frequently composed of a series of                      electrically powered. Likewise, the                   configuration must be considered, e.g.,
                                                impacts before the airplane comes to                    system could possibly fail due to a                   passageway width, single or dual
                                                rest, this could render the inflatable lap              separation in the fuselage. Because this              passageways with outboard seat
                                                belt useless if a larger impact follows                 system is intended as crash/post-crash                removed, etc. If the restraint creates any
                                                the initial impact. This situation does                 protection means, failure due to fuselage             obstruction or interference, it is likely
                                                not exist with energy-absorbing pads or                 separation is not acceptable. As with                 that it could impede rapid egress from
                                                upper-torso restraints, which tend to                   emergency lighting, the restraint system              the airplane. In some cases, the


                                           VerDate Sep<11>2014   17:12 Sep 29, 2015   Jkt 235001   PO 00000   Frm 00023   Fmt 4700   Sfmt 4700   E:\FR\FM\30SER1.SGM   30SER1


                                                58596        Federal Register / Vol. 80, No. 189 / Wednesday, September 30, 2015 / Rules and Regulations

                                                passenger is the one who will open the                  to HIRF could affect the lap-belt                     that established by the existing
                                                exit, such as a Type III over-wing hatch.               activation system.                                    airworthiness standards.
                                                Project-specific means-of-compliance                       The current special conditions for the
                                                                                                        Boeing Model 777 airplane were                        Applicability
                                                guidance is likely necessary if these
                                                restraint systems are installed at the                  amended to address flammability of the                  These special conditions are
                                                Type III exit rows.                                     airbag material. During the development               applicable to the Boeing Model 747–8
                                                  Note that the special conditions are                  of the inflatable lap belt, the                       airplanes. Should Boeing apply at a later
                                                applicable to the inflatable lap-belt                   manufacturer was unable to develop a                  date for a change to the type certificates
                                                system as installed. The special                        fabric that would meet the inflation                  to include another model that
                                                conditions are not an installation                      requirements for the bag and the                      incorporates the same novel or unusual
                                                approval. Therefore, while the special                  flammability requirements of part 25,                 design feature, or should any other
                                                conditions relate to each such system                   Appendix F, Part I(a)(1)(ii). The fabrics             model already included on the same
                                                installed, the overall installation                     that were developed that meet the                     type certificate be modified to
                                                approval is separate, and must consider                 flammability requirement did not                      incorporate the same novel or unusual
                                                the combined effects of all such systems                produce acceptable deployment                         design feature, these special conditions
                                                installed.                                              characteristics. However, the                         would apply to the other model as well.
                                                  Boeing will install inflatable lap belts,             manufacturer was able to develop a
                                                                                                        fabric that not only meets the                        Conclusion
                                                a novel design feature, on certain seats
                                                of Model 747–8 airplanes, to reduce the                 flammability requirements of part 25,                    This action affects only certain novel
                                                potential for head injury if an accident                Appendix F, Part I(a)(1)(ii), but also has            or unusual design features on the
                                                occurs. The inflatable lap belt works                   acceptable deployment characteristics.                Boeing Model 747–8 airplanes. It is not
                                                similar to an automotive inflatable air                    Part I of Appendix F to part 25                    a rule of general applicability, and it
                                                bag, except that the air bag in the Boeing              specifies the flammability requirements               affects only Boeing Model 747–8
                                                                                                        for interior materials and components.                airplanes listed on amended Type
                                                design is integrated into the lap belt of
                                                                                                        There is no reference to inflatable                   Certificate no. A20WE.
                                                the restraint system.
                                                                                                        restraint systems in Appendix F,
                                                  The performance criteria for head-                                                                          List of Subjects in 14 CFR Part 25
                                                                                                        because such devices did not exist at the
                                                injury protection in objective terms is                                                                         Aircraft, Aviation safety, reporting
                                                                                                        time the flammability requirements
                                                stated in § 25.562. However, none of                                                                          and recordkeeping requirements.
                                                                                                        were written. The existing requirements
                                                these criteria are adequate to address the              are based on material types as well as                  The authority citation for these
                                                specific issues raised concerning seats                 use, and have been specified in light of              special conditions is as follows:
                                                with inflatable lap belts. The FAA has                  state-of-the-art materials available to
                                                therefore determined that, in addition to                                                                       Authority: 49 U.S.C. 106(g), 40113, 44701,
                                                                                                        perform a given function. Without a                   44702, 44704.
                                                the requirements of part 25, special                    specific reference, the default
                                                conditions are needed to address                        requirement would apply to the type of                The Special Conditions
                                                requirements particular to the                          material used in making the inflatable
                                                installation of seats with inflatable lap                                                                        Accordingly, pursuant to the
                                                                                                        restraint, which is a fabric in this case.            authority delegated to me by the
                                                belts.                                                  However, in writing special conditions,               administrator, the following special
                                                  Accordingly, in addition to the                       the FAA must also consider the use of                 conditions are issued as part of the type
                                                passenger-injury criteria specified in                  the material, and whether the default                 certification basis for Boeing Model
                                                § 25.785, these special conditions are                  requirement is appropriate. In this case,             747–8 airplanes with inflatable lap belts
                                                proposed for the Boeing Model 747–8                     the specialized function of the inflatable            installed.
                                                airplanes equipped with inflatable lap                  restraint means that highly specialized                  1. The inflatable lap belt must be
                                                belts. Other conditions may be                          materials are needed. The standard                    shown to deploy and provide protection
                                                developed, as needed, based on further                  normally applied to fabrics is a 12-                  under crash conditions where it is
                                                FAA review and discussions with the                     second vertical ignition test. However,               necessary to prevent serious head
                                                manufacturer and civil-aviation                         materials that meet this standard do not              injury. The means of protection must
                                                authorities.                                            perform adequately as inflatable                      take into consideration a range of stature
                                                  For a passenger-safety system, the                    restraints. Because the safety benefit of             from a two-year-old child to a 95th
                                                inflatable lap belt is unique in that it is             the inflatable restraint is significant, the          percentile male. The inflatable lap belt
                                                both an active and entirely autonomous                  flammability standard appropriate for                 must provide a consistent approach to
                                                device. While the automotive industry                   these devices should not screen out                   energy absorption throughout that range
                                                has good experience with inflatable air                 suitable materials and thereby                        of occupants. In addition, the following
                                                bags, the conditions of use and reliance                effectively eliminate the use of                      situations must be considered.
                                                on the inflatable lap belt as the sole                  inflatable restraints. The FAA must                      The seat occupant is:
                                                means of injury protection are quite                    establish a balance between the safety                   • Holding an infant
                                                different. In automobile installations,                 benefit of the inflatable restraint and its              • a child in a child-restraint device
                                                the air bag is a supplemental system and                flammability performance. Presently,                     • a child not using a child-restraint
                                                works in conjunction with an upper-                     the 2.5-inch-per-minute horizontal test               device
                                                torso restraint. In addition, the crash                 is considered to provide that balance.                   • a pregnant woman
                                                event is more definable and typically of                As the state-of-the-art in materials                     2. The inflatable lap belt must provide
                                                shorter duration, which can simplify the                progresses (which is expected), the FAA               adequate protection for each occupant
mstockstill on DSK4VPTVN1PROD with RULES




                                                activation logic. The airplane-operating                may change this standard in subsequent                regardless of the number of occupants of
                                                environment is also quite different from                special conditions to account for                     the seat assembly, considering that
                                                automobiles and includes the potential                  improved materials.                                   unoccupied seats may have an active
                                                for greater wear and tear, and                             These special conditions contain the               airbag system in the lap belt.
                                                unanticipated abuse conditions (due to                  additional safety standards that the                     3. The design must prevent the
                                                galley loading, passenger baggage, etc.).               Administrator considers necessary to                  inflatable lap belt from being either
                                                Airplanes also operate where exposure                   establish a level of safety equivalent to             incorrectly buckled or incorrectly


                                           VerDate Sep<11>2014   17:12 Sep 29, 2015   Jkt 235001   PO 00000   Frm 00024   Fmt 4700   Sfmt 4700   E:\FR\FM\30SER1.SGM   30SER1


                                                             Federal Register / Vol. 80, No. 189 / Wednesday, September 30, 2015 / Rules and Regulations                                      58597

                                                installed such that the inflatable lap belt             demonstrated to reliably operate                         Mail: Send comments to Docket
                                                would not properly deploy.                              between inspection intervals.                         Operations, M–30, U.S. Department of
                                                Alternatively, it must be shown that                       14. The inflatable material may not                Transportation (DOT), 1200 New Jersey
                                                such deployment is not hazardous to the                 have an average burn rate of greater than             Avenue SE., Room W12–140, West
                                                occupant, and will provide the required                 2.5 inches per minute when tested using               Building Ground Floor, Washington,
                                                head-injury protection.                                 the horizontal-flammability test as                   DC, 20590–0001.
                                                   4. The inflatable lap-belt system must               defined in 14 CFR part 25, Appendix F,                   Hand Delivery or Courier: Take
                                                be shown not to be susceptible to                       Part I(b)(5).                                         comments to Docket Operations in
                                                inadvertent deployment as a result of                      15. The airbag system in the lap belt,
                                                                                                                                                              Room W12–140 of the West Building
                                                wear and tear, or inertial loads resulting              once deployed, must not adversely
                                                                                                                                                              Ground Floor at 1200 New Jersey
                                                from in-flight or ground maneuvers                      affect the emergency-lighting system
                                                                                                                                                              Avenue SE., Washington, DC, between 9
                                                (including gusts and hard landings),                    (i.e., block floor-proximity lights to the
                                                                                                                                                              a.m. and 5 p.m., Monday through
                                                likely to be experienced in service.                    extent that the lights no longer meet
                                                                                                                                                              Friday, except Federal holidays.
                                                   5. Deployment of the inflatable lap                  their intended function).
                                                belt must not introduce injury                                                                                   Fax: Fax comments to Docket
                                                                                                          Issued in Renton, Washington, on
                                                mechanisms to the seated occupant, nor                  September 1, 2015.                                    Operations at 202–493–2251.
                                                result in injuries that could impede                    Jeffrey E. Duven,                                        Privacy: The FAA will post all
                                                rapid egress. This assessment should                    Manager, Transport Airplane Directorate,              comments it receives, without change,
                                                include an occupant who is in the brace                 Aircraft Certification Service.                       to http://www.regulations.gov/,
                                                position when it deploys, and an                        [FR Doc. 2015–24725 Filed 9–29–15; 8:45 am]           including any personal information the
                                                occupant whose inflatable lap belt is                   BILLING CODE 4910–13–P
                                                                                                                                                              commenter provides. Using the search
                                                loosely fastened.                                                                                             function of the docket Web site, anyone
                                                   6. An inadvertent deployment that                                                                          can find and read the electronic form of
                                                could cause injury to a standing or                     DEPARTMENT OF TRANSPORTATION                          all comments received into any FAA
                                                sitting person must be shown to be                                                                            docket, including the name of the
                                                improbable.                                             Federal Aviation Administration                       individual sending the comment (or
                                                   7. It must be shown that inadvertent                                                                       signing the comment for an association,
                                                deployment of the airbag system in the                  14 CFR Part 25                                        business, labor union, etc.). DOT’s
                                                lap belt, during the most critical part of                                                                    complete Privacy Act Statement can be
                                                                                                        [Docket No. FAA–2015–3367; Special
                                                the flight, either will not cause a hazard              Conditions No. 25–596–SC]                             found in the Federal Register published
                                                to the airplane or its occupants, or meets                                                                    on April 11, 2000 (65 FR 19477–19478),
                                                the requirement of § 25.1309(b).                        Special Conditions: Flight Structures,                as well as at http://DocketsInfo.
                                                   8. The inflatable lap belt must be                   Inc., Boeing Model 777–200 Dynamic                    dot.gov/.
                                                shown to not impede rapid egress of                     Test Requirements for Single-                            Docket: Background documents or
                                                occupants 10 seconds after its                          Occupant, Oblique (Side-Facing) Seats                 comments received may be read at
                                                deployment.                                             With Airbag Devices                                   http://www.regulations.gov/ at any time.
                                                   9. The inflatable lap-belt system must
                                                                                                        AGENCY:  Federal Aviation                             Follow the online instructions for
                                                be protected from lightning and HIRF.
                                                                                                        Administration (FAA), DOT.                            accessing the docket or go to Docket
                                                The threats specified in existing
                                                                                                        ACTION: Final special conditions; request
                                                                                                                                                              Operations in Room W12–140 of the
                                                regulations regarding lightning,
                                                                                                        for comments.                                         West Building Ground Floor at 1200
                                                § 25.1316, and HIRF, § 25.1317, are
                                                                                                                                                              New Jersey Avenue SE., Washington,
                                                incorporated by reference for the
                                                                                                        SUMMARY:   These special conditions are               DC, between 9 a.m. and 5 p.m., Monday
                                                purpose of measuring lightning and
                                                                                                        issued for Boeing Model 777–200                       through Friday, except Federal holidays.
                                                HIRF protection. For the purposes of
                                                                                                        airplanes. This airplane, as modified by
                                                complying with HIRF requirements, the                                                                         FOR FURTHER INFORMATION CONTACT:    John
                                                                                                        Flight Structures, Inc., will have novel
                                                inflatable lap-belt system is considered                                                                      Shelden, Airframe and Cabin Safety,
                                                                                                        or unusual design features associated
                                                a ‘‘critical system’’ if its deployment                                                                       ANM–115, Transport Airplane
                                                                                                        with oblique-angled, single-occupant
                                                could have a hazardous effect on the                                                                          Directorate, Aircraft Certification
                                                                                                        seats equipped with airbag systems. The
                                                airplane; otherwise it is considered an                                                                       Service, 1601 Lind Avenue SW.,
                                                                                                        applicable airworthiness regulations do
                                                ‘‘essential’’ system.                                                                                         Renton, Washington 98057–3356;
                                                   10. The inflatable lap belt must                     not contain adequate or appropriate
                                                                                                                                                              telephone 425–227–2785; facsimile
                                                function properly after loss of normal                  safety standards for these design
                                                                                                                                                              425–227–1149.
                                                airplane electrical power, and after a                  features. These special conditions
                                                                                                        contain the additional safety standards               SUPPLEMENTARY INFORMATION:     The FAA
                                                transverse separation of the fuselage at
                                                                                                        the Administrator considers necessary                 has determined that notice of, and
                                                the most critical location. A separation
                                                                                                        to establish a level of safety equivalent             opportunity for, prior public comment
                                                at the location of the lap belt does not
                                                                                                        to that established by the existing                   on these special conditions are
                                                have to be considered.
                                                   11. The inflatable lap belt must be                  airworthiness standards.                              impracticable because these procedures
                                                shown to not release hazardous                          DATES: The effective date of these                    would significantly delay issuance of
                                                quantities of gas or particulate matter                 special conditions is September 30,                   the design approval and thus delivery of
                                                into the cabin.                                         2015. We must receive your comments                   the affected airplane.
                                                   12. The inflatable lap-belt installation             by November 16, 2015.                                    In addition, the substance of these
mstockstill on DSK4VPTVN1PROD with RULES




                                                must be protected from the effects of fire              ADDRESSES: Send comments identified                   special conditions has been subject to
                                                such that no hazard to occupants will                   by docket number FAA–2015–3367                        the public-comment process in several
                                                result.                                                 using any of the following methods:                   prior instances with no substantive
                                                   13. A means must be available for a                     Federal eRegulations Portal: Go to                 comments received. The FAA therefore
                                                crewmember to verify the integrity of                   http://www.regulations.gov/ and follow                finds that good cause exists for making
                                                the inflatable-lap-belt-activation system               the online instructions for sending your              these special conditions effective upon
                                                prior to each flight, or it must be                     comments electronically.                              issuance.


                                           VerDate Sep<11>2014   17:12 Sep 29, 2015   Jkt 235001   PO 00000   Frm 00025   Fmt 4700   Sfmt 4700   E:\FR\FM\30SER1.SGM   30SER1



Document Created: 2015-12-15 09:31:38
Document Modified: 2015-12-15 09:31:38
CategoryRegulatory Information
CollectionFederal Register
sudoc ClassAE 2.7:
GS 4.107:
AE 2.106:
PublisherOffice of the Federal Register, National Archives and Records Administration
SectionRules and Regulations
ActionFinal special conditions; request for comments.
DatesThe effective date of these special conditions is September 30, 2015. We must receive your comments by November 16, 2015.
ContactJayson Claar, FAA, Airframe and Cabin Safety Branch, ANM-115, Transport Airplane Directorate, Aircraft Certification Service, 1601 Lind Avenue SW., Renton, Washington 98057- 3356; telephone (425) 227-2194, facsimile (425) 227-1232.
FR Citation80 FR 58593 
CFR AssociatedAircraft; Aviation Safety and Reporting and Recordkeeping Requirements

2025 Federal Register | Disclaimer | Privacy Policy
USC | CFR | eCFR