81_FR_59709 81 FR 59541 - Airworthiness Directives; The Boeing Company Airplanes

81 FR 59541 - Airworthiness Directives; The Boeing Company Airplanes

DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration

Federal Register Volume 81, Issue 168 (August 30, 2016)

Page Range59541-59543
FR Document2016-20673

We propose to adopt a new airworthiness directive (AD) for certain The Boeing Company Model 737-300, -400, and -500 series airplanes. This proposed AD was prompted by an evaluation by the design approval holder (DAH) indicating that the fuselage skin is subject to widespread fatigue damage (WFD). This proposed AD would require modification of the lap joint, including related investigative actions and corrective actions if necessary. This proposed AD also would require repetitive post-modification inspections for cracking of the skin at critical fastener rows, and corrective actions if necessary. We are proposing this AD to detect and correct cracks at the lap joint skin that could link up and result in rapid decompression and loss of structural integrity of the airplane.

Federal Register, Volume 81 Issue 168 (Tuesday, August 30, 2016)
[Federal Register Volume 81, Number 168 (Tuesday, August 30, 2016)]
[Proposed Rules]
[Pages 59541-59543]
From the Federal Register Online  [www.thefederalregister.org]
[FR Doc No: 2016-20673]



[[Page 59541]]

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DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration

14 CFR Part 39

[Docket No. FAA-2016-8848; Directorate Identifier 2016-NM-054-AD]
RIN 2120-AA64


Airworthiness Directives; The Boeing Company Airplanes

AGENCY: Federal Aviation Administration (FAA), DOT.

ACTION: Notice of proposed rulemaking (NPRM).

-----------------------------------------------------------------------

SUMMARY: We propose to adopt a new airworthiness directive (AD) for 
certain The Boeing Company Model 737-300, -400, and -500 series 
airplanes. This proposed AD was prompted by an evaluation by the design 
approval holder (DAH) indicating that the fuselage skin is subject to 
widespread fatigue damage (WFD). This proposed AD would require 
modification of the lap joint, including related investigative actions 
and corrective actions if necessary. This proposed AD also would 
require repetitive post-modification inspections for cracking of the 
skin at critical fastener rows, and corrective actions if necessary. We 
are proposing this AD to detect and correct cracks at the lap joint 
skin that could link up and result in rapid decompression and loss of 
structural integrity of the airplane.

DATES: We must receive comments on this proposed AD by October 14, 
2016.

ADDRESSES: You may send comments, using the procedures found in 14 CFR 
11.43 and 11.45, by any of the following methods:
     Federal eRulemaking Portal: Go to http://www.regulations.gov. Follow the instructions for submitting comments.
     Fax: 202-493-2251.
     Mail: U.S. Department of Transportation, Docket 
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New 
Jersey Avenue SE., Washington, DC 20590.
     Hand Delivery: Deliver to Mail address above between 9 
a.m. and 5 p.m., Monday through Friday, except Federal holidays.
    For service information identified in this NPRM, contact Boeing 
Commercial Airplanes, Attention: Data & Services Management, P.O. Box 
3707, MC 2H-65, Seattle, WA 98124-2207; telephone: 206-544-5000, 
extension 1; fax: 206-766-5680; Internet: https://www.myboeingfleet.com. You may view this referenced service information 
at the FAA, Transport Airplane Directorate, 1601 Lind Avenue SW., 
Renton, WA. For information on the availability of this material at the 
FAA, call 425-227-1221. It is also available on the internet at http://www.regulations.gov by searching for and locating Docket No. FAA-2016-
8848.

Examining the AD Docket

    You may examine the AD docket on the Internet at http://www.regulations.gov by searching for and locating Docket No. FAA-2016-
8848; or in person at the Docket Management Facility between 9 a.m. and 
5 p.m., Monday through Friday, except Federal holidays. The AD docket 
contains this proposed AD, the regulatory evaluation, any comments 
received, and other information. The street address for the Docket 
Office (phone: 800-647-5527) is in the ADDRESSES section. Comments will 
be available in the AD docket shortly after receipt.

FOR FURTHER INFORMATION CONTACT: Wade Sullivan, Aerospace Engineer, 
Airframe Branch, ANM-120S, FAA, Seattle Aircraft Certification Office 
(ACO), 1601 Lind Avenue SW., Renton, WA 98057-3356; phone: 425-917-
6430, fax: 425-917-6590; email: [email protected].

SUPPLEMENTARY INFORMATION: 

Comments Invited

    We invite you to send any written relevant data, views, or 
arguments about this proposal. Send your comments to an address listed 
under the ADDRESSES section. Include ``Docket No. FAA-2016-8848; 
Directorate Identifier 2016-NM-054-AD'' at the beginning of your 
comments. We specifically invite comments on the overall regulatory, 
economic, environmental, and energy aspects of this proposed AD. We 
will consider all comments received by the closing date and may amend 
this proposed AD because of those comments.
    We will post all comments we receive, without change, to http://www.regulations.gov, including any personal information you provide. We 
will also post a report summarizing each substantive verbal contact we 
receive about this proposed AD.

Discussion

    Fatigue damage can occur locally, in small areas or structural 
design details, or globally, in widespread areas. Multiple-site damage 
is widespread damage that occurs in a large structural element such as 
a single rivet line of a lap splice joining two large skin panels. 
Widespread damage can also occur in multiple elements such as adjacent 
frames or stringers. Multiple-site damage and multiple-element damage 
cracks are typically too small initially to be reliably detected with 
normal inspection methods. Without intervention, these cracks will 
grow, and eventually compromise the structural integrity of the 
airplane. This condition is known as widespread fatigue damage. It is 
associated with general degradation of large areas of structure with 
similar structural details and stress levels. As an airplane ages, WFD 
will likely occur, and will certainly occur if the airplane is operated 
long enough without any intervention.
    The FAA's WFD final rule (75 FR 69746, November 15, 2010) became 
effective on January 14, 2011. The WFD rule requires certain actions to 
prevent structural failure due to WFD throughout the operational life 
of certain existing transport category airplanes and all of these 
airplanes that will be certificated in the future. For existing and 
future airplanes subject to the WFD rule, the rule requires that DAHs 
establish a limit of validity (LOV) of the engineering data that 
support the structural maintenance program. Operators affected by the 
WFD rule may not fly an airplane beyond its LOV, unless an extended LOV 
is approved.
    The WFD rule (75 FR 69746, November 15, 2010) does not require 
identifying and developing maintenance actions if the DAHs can show 
that such actions are not necessary to prevent WFD before the airplane 
reaches the LOV. Many LOVs, however, do depend on accomplishment of 
future maintenance actions. As stated in the WFD rule, any maintenance 
actions necessary to reach the LOV will be mandated by airworthiness 
directives through separate rulemaking actions.
    In the context of WFD, this action is necessary to enable DAHs to 
propose LOVs that allow operators the longest operational lives for 
their airplanes, and still ensure that WFD will not occur. This 
approach allows for an implementation strategy that provides 
flexibility to DAHs in determining the timing of service information 
development (with FAA approval), while providing operators with 
certainty regarding the LOV applicable to their airplanes.
    We have received a report indicating that a Model 737-300 series 
airplane with 20-inch spaced tear strap crown skin configuration 
experienced a rapid decompression when the lap joint at stringer S-4L 
between station (STA) 664 and STA 727 cracked and opened up. 
Investigation shows that the cracks were

[[Page 59542]]

caused by fatigue cracks in the lower skin at the lower row of 
fasteners in the S-4L lap joint. The airplane had accumulated 39,781 
total flight cycles and 48,740 total flight hours. This condition, if 
not corrected, could result in rapid decompression and loss of 
structural integrity.

Related Service Information Under 1 CFR Part 51

    We reviewed Boeing Alert Service Bulletin 737-53A1343, dated March 
25, 2016. The service information describes procedures for modification 
of the lap joint, including related investigative actions and 
corrective actions if necessary. The service information also describes 
procedures for post-modification inspections for cracking of the skin 
at critical fastener rows, and corrective actions if necessary. This 
service information is reasonably available because the interested 
parties have access to it through their normal course of business or by 
the means identified in the ADDRESSES section.

FAA's Determination

    We are proposing this AD because we evaluated all the relevant 
information and determined the unsafe condition described previously is 
likely to exist or develop in other products of the same type design.

Proposed AD Requirements

    This proposed AD would require accomplishing the actions specified 
in the service information described previously, except as discussed 
under ``Differences Between this Proposed AD and the Service 
Information.'' For information on the procedures and compliance times, 
see this service information at http://www.regulations.gov by searching 
for and locating Docket No. FAA-2016-8848.
    The phrase ``related investigative actions'' is used in this 
proposed AD. Related investigative actions are follow-on actions that 
(1) are related to the primary action, and (2) further investigate the 
nature of any condition found. Related investigative actions in an AD 
could include, for example, inspections.
    The phrase ``corrective actions'' is used in this proposed AD. 
Corrective actions correct or address any condition found. Corrective 
actions in an AD could include, for example, repairs.

Differences Between This Proposed AD and the Service Information

    Boeing Alert Service Bulletin 737-53A1343, date March 25, 2016, 
specifies to contact the manufacturer for certain instructions, but 
this proposed AD would require accomplishment of repair methods, 
modification deviations, and alteration deviations in one of the 
following ways:
     In accordance with a method that we approve; or
     Using data that meet the certification basis of the 
airplane, and that have been approved by the Boeing Commercial 
Airplanes Organization Designation Authorization (ODA) whom we have 
authorized to make those findings.

Explanation of Compliance Time

    The compliance time for the modification specified in this proposed 
AD for addressing WFD was established to ensure that discrepant 
structure is modified before WFD develops in airplanes. Standard 
inspection techniques cannot be relied on to detect WFD before it 
becomes a hazard to flight. We will not grant any extensions of the 
compliance time to complete any AD-mandated service bulletin related to 
WFD without new data that would substantiate and clearly warrant such 
an extension.

Costs of Compliance

    We estimate that this proposed AD affects 115 airplanes of U.S. 
registry. We estimate the following costs to comply with this proposed 
AD:

                                                 Estimated Costs
----------------------------------------------------------------------------------------------------------------
                                                                                                 Cost on U.S.
              Action                    Labor cost        Parts cost      Cost per product        operators
----------------------------------------------------------------------------------------------------------------
Lap joint skin modification......  2,142 work-hours x          $12,500  $194,570...........  $22,375,550.
                                    $85 per hour =
                                    $182,070 per
                                    modification.
Post-Modification inspection.....  102 work-hours x                 $0  $8,670 per           $997,050 per
                                    $85 per hour =                       inspection cycle.    inspection cycle.
                                    $8,670 per
                                    inspection cycle.
----------------------------------------------------------------------------------------------------------------

    We have received no definitive data that would enable us to provide 
cost estimates for the on-condition actions specified in this proposed 
AD.

Authority for This Rulemaking

    Title 49 of the United States Code specifies the FAA's authority to 
issue rules on aviation safety. Subtitle I, section 106, describes the 
authority of the FAA Administrator. Subtitle VII: Aviation Programs, 
describes in more detail the scope of the Agency's authority.
    We are issuing this rulemaking under the authority described in 
Subtitle VII, Part A, Subpart III, Section 44701: ``General 
requirements.'' Under that section, Congress charges the FAA with 
promoting safe flight of civil aircraft in air commerce by prescribing 
regulations for practices, methods, and procedures the Administrator 
finds necessary for safety in air commerce. This regulation is within 
the scope of that authority because it addresses an unsafe condition 
that is likely to exist or develop on products identified in this 
rulemaking action.

Regulatory Findings

    We determined that this proposed AD would not have federalism 
implications under Executive Order 13132. This proposed AD would not 
have a substantial direct effect on the States, on the relationship 
between the national Government and the States, or on the distribution 
of power and responsibilities among the various levels of government.
    For the reasons discussed above, I certify this proposed 
regulation:
    (1) Is not a ``significant regulatory action'' under Executive 
Order 12866,
    (2) Is not a ``significant rule'' under the DOT Regulatory Policies 
and Procedures (44 FR 11034, February 26, 1979),
    (3) Will not affect intrastate aviation in Alaska, and
    (4) Will not have a significant economic impact, positive or 
negative, on a substantial number of small entities under the criteria 
of the Regulatory Flexibility Act.

List of Subjects in 14 CFR Part 39

    Air transportation, Aircraft, Aviation safety, Incorporation by 
reference, Safety.

[[Page 59543]]

The Proposed Amendment

    Accordingly, under the authority delegated to me by the 
Administrator, the FAA proposes to amend 14 CFR part 39 as follows:

PART 39--AIRWORTHINESS DIRECTIVES

0
1. The authority citation for part 39 continues to read as follows:

    Authority:  49 U.S.C. 106(g), 40113, 44701.


Sec.  39.13  [Amended]

0
2. The FAA amends Sec.  39.13 by adding the following new airworthiness 
directive (AD):

The Boeing Company: Docket No. FAA-2016-8848; Directorate Identifier 
2016-NM-054-AD.

(a) Comments Due Date

    We must receive comments by October 14, 2016.

(b) Affected ADs

    This AD affects AD 2015-16-08, Amendment 39-18233 (80 FR 51450, 
August 25, 2015) (``AD 2015-16-08'').

(c) Applicability

    This AD applies to The Boeing Company Model 737-300, -400, and -
500 series airplanes, certificated in any category, as identified in 
Boeing Alert Service Bulletin 737-53A1343, dated March 25, 2016; 
except for Group 5 airplanes identified in Boeing Alert Service 
Bulletin 737-53A1343, dated March 25, 2016.

(d) Subject

    Air Transport Association (ATA) of America Code 53, Fuselage.

(e) Unsafe Condition

    This AD was prompted by an evaluation by the design approval 
holder (DAH) indicating that the fuselage skin is subject to 
widespread fatigue damage (WFD). We are issuing this AD to detect 
and correct cracks at the lap joint skin that could link up and 
result in rapid decompression and loss of structural integrity of 
the airplane.

(f) Compliance

    Comply with this AD within the compliance times specified, 
unless already done.

(g) Lap Joint Skin Modification

    Before the accumulation of 50,000 total flight cycles, or within 
3,000 flight cycles after the effective date of this AD, whichever 
occurs later: Modify the lap joint skin, including doing all 
applicable related investigative and corrective actions, in 
accordance with the Accomplishment Instructions of Boeing Alert 
Service Bulletin 737-53A1343, dated March 25, 2016, except as 
required by paragraph (i) of this AD. Do all applicable related 
investigative and corrective actions before further flight.

(h) Inspection of the Critical Fastener Rows

    Within 38,000 flight cycles after modifying the lap joint skin 
as required by paragraph (g) of this AD: Inspect the skin at 
critical fastener rows by doing the actions specified in paragraph 
(h)(1) or (h)(2) of this AD, in accordance with the Accomplishment 
Instructions of Boeing Alert Service Bulletin 737-53A1343, dated 
March 25, 2016. If any crack is found during any inspection, repair 
before further flight using a method approved in accordance with the 
procedures specified in paragraph (l) of this AD. Repeat the 
inspection thereafter at intervals not to exceed 2,000 flight cycles 
in unrepaired areas.
    (1) From the inside of the airplane: Do a low frequency eddy 
current (LFEC) inspection for any crack in the skin at the critical 
fastener row, and a medium frequency eddy current (MFEC) inspection 
for any crack in the skin at the critical fastener row.
    (2) From the outside of the airplane: Do a LFEC inspection for 
any crack in the fuselage skin.

(i) Exception to Service Information Specifications

    Although Boeing Alert Service Bulletin 737-53A1343, dated March 
25, 2016, specifies to contact Boeing for repair instructions, and 
specifies that action as ``RC'' (Required for Compliance), this AD 
requires repair before further flight using a method approved in 
accordance with the procedures specified in paragraph (l) of this 
AD.

(j) AD Provisions for Part 26 Supplemental Inspections

    Table 5 of paragraph 1.E., ``Compliance,'' of Boeing Alert 
Service Bulletin 737-53A1343, dated March 25, 2016, specifies post-
modification airworthiness limitation inspections in compliance with 
14 CFR 25.571(a)(3) at the modified locations, which support 
compliance with 14 CFR 121.1109(c)(2) or 129.109(b)(2). As 
airworthiness limitations, these inspections are required by 
maintenance and operational rules. It is therefore unnecessary to 
mandate them in this AD. Deviations from these inspections require 
FAA approval, but do not require an alternative method of 
compliance.

(k) Terminating Action for AD 2015-16-08

    Accomplishing the modification required by paragraph (g) of this 
AD terminates the inspections required by paragraphs (g), (h), (i), 
(j), and (k) of AD 2015-16-08 for the modified area only.

(l) Alternative Methods of Compliance (AMOCs)

    (1) The Manager, Seattle Aircraft Certification Office (ACO), 
FAA, has the authority to approve AMOCs for this AD, if requested 
using the procedures found in 14 CFR 39.19. In accordance with 14 
CFR 39.19, send your request to your principal inspector or local 
Flight Standards District Office, as appropriate. If sending 
information directly to the manager of the ACO, send it to the 
attention of the person identified in paragraph (m)(1) of this AD. 
Information may be emailed to: [email protected].
    (2) Before using any approved AMOC, notify your appropriate 
principal inspector, or lacking a principal inspector, the manager 
of the local flight standards district office/certificate holding 
district office.
    (3) An AMOC that provides an acceptable level of safety may be 
used for any repair, modification, or alteration required by this AD 
if it is approved by the Boeing Commercial Airplanes Organization 
Designation Authorization (ODA) that has been authorized by the 
Manager, Seattle ACO, to make those findings. To be approved, the 
repair method, modification deviation, or alteration deviation must 
meet the certification basis of the airplane, and the approval must 
specifically refer to this AD.
    (4) Except as required by paragraph (i) of this AD: For service 
information that contains steps that are labeled as Required for 
Compliance (RC), the provisions of paragraphs (l)(4)(i) and 
(l)(4)(ii) of this AD apply.
    (i) The steps labeled as RC, including substeps under an RC step 
and any figures identified in an RC step, must be done to comply 
with the AD. An AMOC is required for any deviations to RC steps, 
including substeps and identified figures.
    (ii) Steps not labeled as RC may be deviated from using accepted 
methods in accordance with the operator's maintenance or inspection 
program without obtaining approval of an AMOC, provided the RC 
steps, including substeps and identified figures, can still be done 
as specified, and the airplane can be put back in an airworthy 
condition.

(m) Related Information

    (1) For more information about this AD, contact Wade Sullivan, 
Aerospace Engineer, Airframe Branch, ANM-120S, FAA, Seattle ACO, 
1601 Lind Avenue SW., Renton, WA 98057-3356; phone: 425-917-6430, 
fax: 425-917-6590; email: [email protected].
    (2) For service information identified in this AD, contact 
Boeing Commercial Airplanes, Attention: Data & Services Management, 
P.O. Box 3707, MC 2H-65, Seattle, WA 98124-2207; telephone: 206-544-
5000, extension 1; fax: 206-766-5680; Internet: https://www.myboeingfleet.com. You may view this referenced service 
information at the FAA, Transport Airplane Directorate, 1601 Lind 
Avenue SW., Renton, WA. For information on the availability of this 
material at the FAA, call 425-227-1221.

    Issued in Renton, Washington, on August 16, 2016.
Dorr M. Anderson,
Acting Manager, Transport Airplane Directorate, Aircraft Certification 
Service.
[FR Doc. 2016-20673 Filed 8-29-16; 8:45 am]
 BILLING CODE 4910-13-P



                                                                           Federal Register / Vol. 81, No. 168 / Tuesday, August 30, 2016 / Proposed Rules                                           59541

                                                    DEPARTMENT OF TRANSPORTATION                            Directorate, 1601 Lind Avenue SW.,                    multiple elements such as adjacent
                                                                                                            Renton, WA. For information on the                    frames or stringers. Multiple-site
                                                    Federal Aviation Administration                         availability of this material at the FAA,             damage and multiple-element damage
                                                                                                            call 425–227–1221. It is also available               cracks are typically too small initially to
                                                    14 CFR Part 39                                          on the internet at http://                            be reliably detected with normal
                                                    [Docket No. FAA–2016–8848; Directorate                  www.regulations.gov by searching for                  inspection methods. Without
                                                    Identifier 2016–NM–054–AD]                              and locating Docket No. FAA–2016–                     intervention, these cracks will grow,
                                                                                                            8848.                                                 and eventually compromise the
                                                    RIN 2120–AA64                                                                                                 structural integrity of the airplane. This
                                                                                                            Examining the AD Docket
                                                                                                                                                                  condition is known as widespread
                                                    Airworthiness Directives; The Boeing                       You may examine the AD docket on                   fatigue damage. It is associated with
                                                    Company Airplanes                                       the Internet at http://                               general degradation of large areas of
                                                    AGENCY: Federal Aviation                                www.regulations.gov by searching for                  structure with similar structural details
                                                    Administration (FAA), DOT.                              and locating Docket No. FAA–2016–                     and stress levels. As an airplane ages,
                                                                                                            8848; or in person at the Docket                      WFD will likely occur, and will
                                                    ACTION: Notice of proposed rulemaking
                                                                                                            Management Facility between 9 a.m.                    certainly occur if the airplane is
                                                    (NPRM).                                                 and 5 p.m., Monday through Friday,                    operated long enough without any
                                                    SUMMARY:    We propose to adopt a new                   except Federal holidays. The AD docket                intervention.
                                                    airworthiness directive (AD) for certain                contains this proposed AD, the                           The FAA’s WFD final rule (75 FR
                                                    The Boeing Company Model 737–300,                       regulatory evaluation, any comments                   69746, November 15, 2010) became
                                                    –400, and –500 series airplanes. This                   received, and other information. The                  effective on January 14, 2011. The WFD
                                                    proposed AD was prompted by an                          street address for the Docket Office                  rule requires certain actions to prevent
                                                    evaluation by the design approval                       (phone: 800–647–5527) is in the                       structural failure due to WFD
                                                    holder (DAH) indicating that the                        ADDRESSES section. Comments will be                   throughout the operational life of
                                                    fuselage skin is subject to widespread                  available in the AD docket shortly after              certain existing transport category
                                                    fatigue damage (WFD). This proposed                     receipt.                                              airplanes and all of these airplanes that
                                                    AD would require modification of the                    FOR FURTHER INFORMATION CONTACT:                      will be certificated in the future. For
                                                    lap joint, including related investigative              Wade Sullivan, Aerospace Engineer,                    existing and future airplanes subject to
                                                    actions and corrective actions if                       Airframe Branch, ANM–120S, FAA,                       the WFD rule, the rule requires that
                                                    necessary. This proposed AD also                        Seattle Aircraft Certification Office                 DAHs establish a limit of validity (LOV)
                                                    would require repetitive post-                          (ACO), 1601 Lind Avenue SW., Renton,                  of the engineering data that support the
                                                    modification inspections for cracking of                WA 98057–3356; phone: 425–917–6430,                   structural maintenance program.
                                                    the skin at critical fastener rows, and                 fax: 425–917–6590; email:                             Operators affected by the WFD rule may
                                                    corrective actions if necessary. We are                 wade.sullivan@faa.gov.                                not fly an airplane beyond its LOV,
                                                    proposing this AD to detect and correct                 SUPPLEMENTARY INFORMATION:                            unless an extended LOV is approved.
                                                    cracks at the lap joint skin that could                                                                          The WFD rule (75 FR 69746,
                                                                                                            Comments Invited                                      November 15, 2010) does not require
                                                    link up and result in rapid
                                                                                                              We invite you to send any written                   identifying and developing maintenance
                                                    decompression and loss of structural
                                                                                                            relevant data, views, or arguments about              actions if the DAHs can show that such
                                                    integrity of the airplane.
                                                                                                            this proposal. Send your comments to                  actions are not necessary to prevent
                                                    DATES: We must receive comments on                                                                            WFD before the airplane reaches the
                                                                                                            an address listed under the ADDRESSES
                                                    this proposed AD by October 14, 2016.                   section. Include ‘‘Docket No. FAA–                    LOV. Many LOVs, however, do depend
                                                    ADDRESSES: You may send comments,                       2016–8848; Directorate Identifier 2016–               on accomplishment of future
                                                    using the procedures found in 14 CFR                    NM–054–AD’’ at the beginning of your                  maintenance actions. As stated in the
                                                    11.43 and 11.45, by any of the following                comments. We specifically invite                      WFD rule, any maintenance actions
                                                    methods:                                                comments on the overall regulatory,                   necessary to reach the LOV will be
                                                       • Federal eRulemaking Portal: Go to                  economic, environmental, and energy                   mandated by airworthiness directives
                                                    http://www.regulations.gov. Follow the                  aspects of this proposed AD. We will                  through separate rulemaking actions.
                                                    instructions for submitting comments.                   consider all comments received by the                    In the context of WFD, this action is
                                                       • Fax: 202–493–2251.                                 closing date and may amend this                       necessary to enable DAHs to propose
                                                       • Mail: U.S. Department of                           proposed AD because of those                          LOVs that allow operators the longest
                                                    Transportation, Docket Operations, M–                   comments.                                             operational lives for their airplanes, and
                                                    30, West Building Ground Floor, Room                      We will post all comments we                        still ensure that WFD will not occur.
                                                    W12–140, 1200 New Jersey Avenue SE.,                    receive, without change, to http://                   This approach allows for an
                                                    Washington, DC 20590.                                   www.regulations.gov, including any                    implementation strategy that provides
                                                       • Hand Delivery: Deliver to Mail                     personal information you provide. We                  flexibility to DAHs in determining the
                                                    address above between 9 a.m. and 5                      will also post a report summarizing each              timing of service information
                                                    p.m., Monday through Friday, except                     substantive verbal contact we receive                 development (with FAA approval),
                                                    Federal holidays.                                       about this proposed AD.                               while providing operators with certainty
                                                       For service information identified in                                                                      regarding the LOV applicable to their
                                                    this NPRM, contact Boeing Commercial                    Discussion                                            airplanes.
mstockstill on DSK3G9T082PROD with PROPOSALS




                                                    Airplanes, Attention: Data & Services                     Fatigue damage can occur locally, in                   We have received a report indicating
                                                    Management, P.O. Box 3707, MC 2H–65,                    small areas or structural design details,             that a Model 737–300 series airplane
                                                    Seattle, WA 98124–2207; telephone:                      or globally, in widespread areas.                     with 20-inch spaced tear strap crown
                                                    206–544–5000, extension 1; fax: 206–                    Multiple-site damage is widespread                    skin configuration experienced a rapid
                                                    766–5680; Internet: https://                            damage that occurs in a large structural              decompression when the lap joint at
                                                    www.myboeingfleet.com. You may view                     element such as a single rivet line of a              stringer S–4L between station (STA) 664
                                                    this referenced service information at                  lap splice joining two large skin panels.             and STA 727 cracked and opened up.
                                                    the FAA, Transport Airplane                             Widespread damage can also occur in                   Investigation shows that the cracks were


                                               VerDate Sep<11>2014   17:56 Aug 29, 2016   Jkt 238001   PO 00000   Frm 00024   Fmt 4702   Sfmt 4702   E:\FR\FM\30AUP1.SGM   30AUP1


                                                    59542                  Federal Register / Vol. 81, No. 168 / Tuesday, August 30, 2016 / Proposed Rules

                                                    caused by fatigue cracks in the lower                    Proposed AD Requirements                                       methods, modification deviations, and
                                                    skin at the lower row of fasteners in the                   This proposed AD would require                              alteration deviations in one of the
                                                    S–4L lap joint. The airplane had                         accomplishing the actions specified in                         following ways:
                                                    accumulated 39,781 total flight cycles                   the service information described                                 • In accordance with a method that
                                                    and 48,740 total flight hours. This                      previously, except as discussed under                          we approve; or
                                                    condition, if not corrected, could result                ‘‘Differences Between this Proposed AD                            • Using data that meet the
                                                    in rapid decompression and loss of                       and the Service Information.’’ For                             certification basis of the airplane, and
                                                    structural integrity.                                    information on the procedures and                              that have been approved by the Boeing
                                                    Related Service Information Under 1                      compliance times, see this service                             Commercial Airplanes Organization
                                                    CFR Part 51                                              information at http://                                         Designation Authorization (ODA) whom
                                                                                                             www.regulations.gov by searching for                           we have authorized to make those
                                                      We reviewed Boeing Alert Service                       and locating Docket No. FAA–2016–
                                                    Bulletin 737–53A1343, dated March 25,                                                                                   findings.
                                                                                                             8848.
                                                    2016. The service information describes                     The phrase ‘‘related investigative                          Explanation of Compliance Time
                                                    procedures for modification of the lap                   actions’’ is used in this proposed AD.
                                                    joint, including related investigative                   Related investigative actions are follow-                         The compliance time for the
                                                    actions and corrective actions if                        on actions that (1) are related to the                         modification specified in this proposed
                                                    necessary. The service information also                  primary action, and (2) further                                AD for addressing WFD was established
                                                    describes procedures for post-                           investigate the nature of any condition                        to ensure that discrepant structure is
                                                    modification inspections for cracking of                 found. Related investigative actions in                        modified before WFD develops in
                                                    the skin at critical fastener rows, and                  an AD could include, for example,                              airplanes. Standard inspection
                                                    corrective actions if necessary. This                    inspections.                                                   techniques cannot be relied on to detect
                                                    service information is reasonably                           The phrase ‘‘corrective actions’’ is                        WFD before it becomes a hazard to
                                                    available because the interested parties                 used in this proposed AD. Corrective                           flight. We will not grant any extensions
                                                    have access to it through their normal                   actions correct or address any condition                       of the compliance time to complete any
                                                    course of business or by the means                       found. Corrective actions in an AD                             AD-mandated service bulletin related to
                                                    identified in the ADDRESSES section.                     could include, for example, repairs.                           WFD without new data that would
                                                                                                                                                                            substantiate and clearly warrant such an
                                                    FAA’s Determination                                      Differences Between This Proposed AD                           extension.
                                                      We are proposing this AD because we                    and the Service Information
                                                                                                                                                                            Costs of Compliance
                                                    evaluated all the relevant information                     Boeing Alert Service Bulletin 737–
                                                    and determined the unsafe condition                      53A1343, date March 25, 2016, specifies                           We estimate that this proposed AD
                                                    described previously is likely to exist or               to contact the manufacturer for certain                        affects 115 airplanes of U.S. registry. We
                                                    develop in other products of the same                    instructions, but this proposed AD                             estimate the following costs to comply
                                                    type design.                                             would require accomplishment of repair                         with this proposed AD:

                                                                                                                           ESTIMATED COSTS
                                                                 Action                                Labor cost                  Parts cost                   Cost per product                      Cost on U.S. operators

                                                    Lap joint skin modification ......    2,142 work-hours × $85 per                   $12,500         $194,570 ................................   $22,375,550.
                                                                                            hour = $182,070 per modi-
                                                                                            fication.
                                                    Post-Modification inspection ..       102 work-hours × $85 per                              $0     $8,670 per inspection cycle ...             $997,050 per inspection
                                                                                            hour = $8,670 per inspec-                                                                                cycle.
                                                                                            tion cycle.



                                                      We have received no definitive data                    for practices, methods, and procedures                           For the reasons discussed above, I
                                                    that would enable us to provide cost                     the Administrator finds necessary for                          certify this proposed regulation:
                                                    estimates for the on-condition actions                   safety in air commerce. This regulation                          (1) Is not a ‘‘significant regulatory
                                                    specified in this proposed AD.                           is within the scope of that authority                          action’’ under Executive Order 12866,
                                                    Authority for This Rulemaking                            because it addresses an unsafe condition                         (2) Is not a ‘‘significant rule’’ under
                                                                                                             that is likely to exist or develop on                          the DOT Regulatory Policies and
                                                       Title 49 of the United States Code                    products identified in this rulemaking                         Procedures (44 FR 11034, February 26,
                                                    specifies the FAA’s authority to issue                   action.                                                        1979),
                                                    rules on aviation safety. Subtitle I,
                                                    section 106, describes the authority of                  Regulatory Findings                                              (3) Will not affect intrastate aviation
                                                    the FAA Administrator. Subtitle VII:                                                                                    in Alaska, and
                                                    Aviation Programs, describes in more                       We determined that this proposed AD                            (4) Will not have a significant
                                                    detail the scope of the Agency’s                         would not have federalism implications                         economic impact, positive or negative,
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                                                    authority.                                               under Executive Order 13132. This                              on a substantial number of small entities
                                                       We are issuing this rulemaking under                  proposed AD would not have a                                   under the criteria of the Regulatory
                                                    the authority described in Subtitle VII,                 substantial direct effect on the States, on                    Flexibility Act.
                                                    Part A, Subpart III, Section 44701:                      the relationship between the national
                                                                                                             Government and the States, or on the                           List of Subjects in 14 CFR Part 39
                                                    ‘‘General requirements.’’ Under that
                                                    section, Congress charges the FAA with                   distribution of power and                                        Air transportation, Aircraft, Aviation
                                                    promoting safe flight of civil aircraft in               responsibilities among the various                             safety, Incorporation by reference,
                                                    air commerce by prescribing regulations                  levels of government.                                          Safety.


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                                                                           Federal Register / Vol. 81, No. 168 / Tuesday, August 30, 2016 / Proposed Rules                                                59543

                                                    The Proposed Amendment                                  (h) Inspection of the Critical Fastener Rows          be emailed to: 9–ANM-Seattle-ACO-AMOC-
                                                                                                               Within 38,000 flight cycles after modifying        Requests@faa.gov.
                                                      Accordingly, under the authority                      the lap joint skin as required by paragraph (g)          (2) Before using any approved AMOC,
                                                    delegated to me by the Administrator,                   of this AD: Inspect the skin at critical fastener     notify your appropriate principal inspector,
                                                    the FAA proposes to amend 14 CFR part                   rows by doing the actions specified in                or lacking a principal inspector, the manager
                                                    39 as follows:                                          paragraph (h)(1) or (h)(2) of this AD, in             of the local flight standards district office/
                                                                                                            accordance with the Accomplishment                    certificate holding district office.
                                                    PART 39—AIRWORTHINESS                                   Instructions of Boeing Alert Service Bulletin            (3) An AMOC that provides an acceptable
                                                    DIRECTIVES                                              737–53A1343, dated March 25, 2016. If any
                                                                                                                                                                  level of safety may be used for any repair,
                                                                                                            crack is found during any inspection, repair
                                                                                                            before further flight using a method approved         modification, or alteration required by this
                                                    ■ 1. The authority citation for part 39                 in accordance with the procedures specified           AD if it is approved by the Boeing
                                                    continues to read as follows:                           in paragraph (l) of this AD. Repeat the               Commercial Airplanes Organization
                                                        Authority: 49 U.S.C. 106(g), 40113, 44701.          inspection thereafter at intervals not to             Designation Authorization (ODA) that has
                                                                                                            exceed 2,000 flight cycles in unrepaired              been authorized by the Manager, Seattle
                                                    § 39.13   [Amended]                                     areas.                                                ACO, to make those findings. To be
                                                                                                               (1) From the inside of the airplane: Do a          approved, the repair method, modification
                                                    ■ 2. The FAA amends § 39.13 by adding                   low frequency eddy current (LFEC)                     deviation, or alteration deviation must meet
                                                    the following new airworthiness                         inspection for any crack in the skin at the           the certification basis of the airplane, and the
                                                    directive (AD):                                         critical fastener row, and a medium                   approval must specifically refer to this AD.
                                                    The Boeing Company: Docket No. FAA–                     frequency eddy current (MFEC) inspection
                                                                                                                                                                     (4) Except as required by paragraph (i) of
                                                        2016–8848; Directorate Identifier 2016–             for any crack in the skin at the critical
                                                                                                            fastener row.                                         this AD: For service information that
                                                        NM–054–AD.                                                                                                contains steps that are labeled as Required
                                                                                                               (2) From the outside of the airplane: Do a
                                                    (a) Comments Due Date                                   LFEC inspection for any crack in the fuselage         for Compliance (RC), the provisions of
                                                                                                            skin.                                                 paragraphs (l)(4)(i) and (l)(4)(ii) of this AD
                                                      We must receive comments by October 14,
                                                                                                                                                                  apply.
                                                    2016.                                                   (i) Exception to Service Information
                                                                                                                                                                     (i) The steps labeled as RC, including
                                                    (b) Affected ADs                                        Specifications
                                                                                                                                                                  substeps under an RC step and any figures
                                                      This AD affects AD 2015–16–08,                           Although Boeing Alert Service Bulletin             identified in an RC step, must be done to
                                                                                                            737–53A1343, dated March 25, 2016,                    comply with the AD. An AMOC is required
                                                    Amendment 39–18233 (80 FR 51450, August
                                                                                                            specifies to contact Boeing for repair
                                                    25, 2015) (‘‘AD 2015–16–08’’).                                                                                for any deviations to RC steps, including
                                                                                                            instructions, and specifies that action as
                                                                                                            ‘‘RC’’ (Required for Compliance), this AD             substeps and identified figures.
                                                    (c) Applicability
                                                                                                            requires repair before further flight using a            (ii) Steps not labeled as RC may be
                                                      This AD applies to The Boeing Company                                                                       deviated from using accepted methods in
                                                    Model 737–300, –400, and –500 series                    method approved in accordance with the
                                                                                                            procedures specified in paragraph (l) of this         accordance with the operator’s maintenance
                                                    airplanes, certificated in any category, as
                                                                                                            AD.                                                   or inspection program without obtaining
                                                    identified in Boeing Alert Service Bulletin
                                                                                                                                                                  approval of an AMOC, provided the RC steps,
                                                    737–53A1343, dated March 25, 2016; except               (j) AD Provisions for Part 26 Supplemental
                                                    for Group 5 airplanes identified in Boeing                                                                    including substeps and identified figures, can
                                                                                                            Inspections
                                                    Alert Service Bulletin 737–53A1343, dated                                                                     still be done as specified, and the airplane
                                                                                                               Table 5 of paragraph 1.E., ‘‘Compliance,’’         can be put back in an airworthy condition.
                                                    March 25, 2016.                                         of Boeing Alert Service Bulletin 737–
                                                    (d) Subject                                             53A1343, dated March 25, 2016, specifies              (m) Related Information
                                                                                                            post-modification airworthiness limitation
                                                     Air Transport Association (ATA) of                                                                             (1) For more information about this AD,
                                                                                                            inspections in compliance with 14 CFR
                                                    America Code 53, Fuselage.                                                                                    contact Wade Sullivan, Aerospace Engineer,
                                                                                                            25.571(a)(3) at the modified locations, which
                                                                                                            support compliance with 14 CFR                        Airframe Branch, ANM–120S, FAA, Seattle
                                                    (e) Unsafe Condition
                                                                                                            121.1109(c)(2) or 129.109(b)(2). As                   ACO, 1601 Lind Avenue SW., Renton, WA
                                                       This AD was prompted by an evaluation by             airworthiness limitations, these inspections          98057–3356; phone: 425–917–6430, fax: 425–
                                                    the design approval holder (DAH) indicating             are required by maintenance and operational           917–6590; email: wade.sullivan@faa.gov.
                                                    that the fuselage skin is subject to                    rules. It is therefore unnecessary to mandate           (2) For service information identified in
                                                    widespread fatigue damage (WFD). We are                 them in this AD. Deviations from these                this AD, contact Boeing Commercial
                                                    issuing this AD to detect and correct cracks            inspections require FAA approval, but do not          Airplanes, Attention: Data & Services
                                                    at the lap joint skin that could link up and            require an alternative method of compliance.          Management, P.O. Box 3707, MC 2H–65,
                                                    result in rapid decompression and loss of
                                                    structural integrity of the airplane.                   (k) Terminating Action for AD 2015–16–08              Seattle, WA 98124–2207; telephone: 206–
                                                                                                                                                                  544–5000, extension 1; fax: 206–766–5680;
                                                    (f) Compliance                                             Accomplishing the modification required
                                                                                                            by paragraph (g) of this AD terminates the            Internet: https://www.myboeingfleet.com.
                                                      Comply with this AD within the                        inspections required by paragraphs (g), (h),          You may view this referenced service
                                                    compliance times specified, unless already              (i), (j), and (k) of AD 2015–16–08 for the            information at the FAA, Transport Airplane
                                                    done.                                                   modified area only.                                   Directorate, 1601 Lind Avenue SW., Renton,
                                                    (g) Lap Joint Skin Modification                                                                               WA. For information on the availability of
                                                                                                            (l) Alternative Methods of Compliance
                                                                                                                                                                  this material at the FAA, call 425–227–1221.
                                                       Before the accumulation of 50,000 total              (AMOCs)
                                                    flight cycles, or within 3,000 flight cycles               (1) The Manager, Seattle Aircraft                    Issued in Renton, Washington, on August
                                                    after the effective date of this AD, whichever          Certification Office (ACO), FAA, has the              16, 2016.
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                                                    occurs later: Modify the lap joint skin,                authority to approve AMOCs for this AD, if            Dorr M. Anderson,
                                                    including doing all applicable related                  requested using the procedures found in 14            Acting Manager, Transport Airplane
                                                    investigative and corrective actions, in                CFR 39.19. In accordance with 14 CFR 39.19,
                                                                                                                                                                  Directorate, Aircraft Certification Service.
                                                    accordance with the Accomplishment                      send your request to your principal inspector
                                                    Instructions of Boeing Alert Service Bulletin           or local Flight Standards District Office, as         [FR Doc. 2016–20673 Filed 8–29–16; 8:45 am]
                                                    737–53A1343, dated March 25, 2016, except               appropriate. If sending information directly          BILLING CODE 4910–13–P
                                                    as required by paragraph (i) of this AD. Do             to the manager of the ACO, send it to the
                                                    all applicable related investigative and                attention of the person identified in
                                                    corrective actions before further flight.               paragraph (m)(1) of this AD. Information may



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Document Created: 2018-02-09 11:42:07
Document Modified: 2018-02-09 11:42:07
CategoryRegulatory Information
CollectionFederal Register
sudoc ClassAE 2.7:
GS 4.107:
AE 2.106:
PublisherOffice of the Federal Register, National Archives and Records Administration
SectionProposed Rules
ActionNotice of proposed rulemaking (NPRM).
DatesWe must receive comments on this proposed AD by October 14, 2016.
ContactWade Sullivan, Aerospace Engineer, Airframe Branch, ANM-120S, FAA, Seattle Aircraft Certification Office (ACO), 1601 Lind Avenue SW., Renton, WA 98057-3356; phone: 425-917- 6430, fax: 425-917-6590; email: [email protected]
FR Citation81 FR 59541 
RIN Number2120-AA64
CFR AssociatedAir Transportation; Aircraft; Aviation Safety; Incorporation by Reference and Safety

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