82_FR_18918 82 FR 18841 - Special Conditions: Viking Air, Ltd., Models DHC-6-100/-200/-300; Avmax Aviation Services, Inc., Installation of Rechargeable Lithium Batteries

82 FR 18841 - Special Conditions: Viking Air, Ltd., Models DHC-6-100/-200/-300; Avmax Aviation Services, Inc., Installation of Rechargeable Lithium Batteries

DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration

Federal Register Volume 82, Issue 77 (April 24, 2017)

Page Range18841-18843
FR Document2017-08234

These special conditions are issued for the Viking Air, Ltd., models DHC-6-100/-200/-300, Twin Otter, Turbopropeller airplanes. This airplane, as modified by Avmax Aviation Services, Inc., will have a novel or unusual design feature associated with the use of a replacement option of a lithium battery instead of nickel-cadmium and lead-acid rechargeable batteries. The applicable airworthiness regulations do not contain adequate or appropriate safety standards for this design feature. These special conditions contain the additional safety standards that the Administrator considers necessary to establish a level of safety equivalent to that established by the existing airworthiness standards.

Federal Register, Volume 82 Issue 77 (Monday, April 24, 2017)
[Federal Register Volume 82, Number 77 (Monday, April 24, 2017)]
[Rules and Regulations]
[Pages 18841-18843]
From the Federal Register Online  [www.thefederalregister.org]
[FR Doc No: 2017-08234]



========================================================================
Rules and Regulations
                                                Federal Register
________________________________________________________________________

This section of the FEDERAL REGISTER contains regulatory documents 
having general applicability and legal effect, most of which are keyed 
to and codified in the Code of Federal Regulations, which is published 
under 50 titles pursuant to 44 U.S.C. 1510.

The Code of Federal Regulations is sold by the Superintendent of Documents. 

========================================================================


Federal Register / Vol. 82, No. 77 / Monday, April 24, 2017 / Rules 
and Regulations

[[Page 18841]]



DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration

14 CFR Part 23

[Docket No. FAA-2017-0381; Special Conditions No. 23-280-SC]


Special Conditions: Viking Air, Ltd., Models DHC-6-100/-200/-300; 
Avmax Aviation Services, Inc., Installation of Rechargeable Lithium 
Batteries

AGENCY: Federal Aviation Administration (FAA), DOT.

ACTION: Final special conditions; request for comments.

-----------------------------------------------------------------------

SUMMARY: These special conditions are issued for the Viking Air, Ltd., 
models DHC-6-100/-200/-300, Twin Otter, Turbopropeller airplanes. This 
airplane, as modified by Avmax Aviation Services, Inc., will have a 
novel or unusual design feature associated with the use of a 
replacement option of a lithium battery instead of nickel-cadmium and 
lead-acid rechargeable batteries. The applicable airworthiness 
regulations do not contain adequate or appropriate safety standards for 
this design feature. These special conditions contain the additional 
safety standards that the Administrator considers necessary to 
establish a level of safety equivalent to that established by the 
existing airworthiness standards.

DATES: The effective date of these special conditions is April 24, 
2017.
    We must receive your comments by June 8, 2017.

ADDRESSES: Send comments identified by docket number FAA-2017-0381 
using any of the following methods:
    [square] Federal eRegulations Portal: Go to http://www.regulations.gov and follow the online instructions for sending your 
comments electronically.
    [square] Mail: Send comments to Docket Operations, M-30, U.S. 
Department of Transportation (DOT), 1200 New Jersey Avenue SE., Room 
W12-140, West Building Ground Floor, Washington, DC 20590-0001.
    [square] Hand Delivery of Courier: Take comments to Docket 
Operations in Room W12-140 of the West Building Ground Floor at 1200 
New Jersey Avenue SE., Washington, DC, between 9 a.m. and 5 p.m., 
Monday through Friday, except Federal holidays.
    [square] Fax: Fax comments to Docket Operations at 202-493-2251.
    Privacy: The FAA will post all comments it receives, without 
change, to http://regulations.gov, including any personal information 
the commenter provides. Using the search function of the docket Web 
site, anyone can find and read the electronic form of all comments 
received into any FAA docket, including the name of the individual 
sending the comment (or signing the comment for an association, 
business, labor union, etc.). DOT's complete Privacy Act Statement can 
be found in the Federal Register published on April 11, 2000 (65 FR 
19477-19478), as well as at http://DocketsInfo.dot.gov.
    Docket: Background documents or comments received may be read at 
http://www.regulations.gov at any time. Follow the online instructions 
for accessing the docket or go to the Docket Operations in Room W12-140 
of the West Building Ground Floor at 1200 New Jersey Avenue SE., 
Washington, DC, between 9 a.m. and 5 p.m., Monday through Friday, 
except Federal holidays.

FOR FURTHER INFORMATION CONTACT: Ruth Hirt, Federal Aviation 
Administration, Aircraft Certification Service, Small Airplane 
Directorate, ACE-114, 901 Locust, Room 301, Kansas City, MO; telephone 
(816) 329-4108; facsimile (816) 329-4090.

SUPPLEMENTARY INFORMATION: The FAA has determined that notice and 
opportunity for prior public comment hereon are impracticable because 
these procedures would significantly delay issuance of the approval 
design and thus delivery of the affected aircraft. In addition, the FAA 
has determined, in accordance with 5 U.S.C. 553(b)(3)(B) and 553(d)(3), 
that notice and opportunity for prior public comment hereon are 
unnecessary because the substance of these special conditions has been 
subject to the public comment process in several prior instances with 
no substantive comments received. The FAA therefore finds that good 
cause exists for making these special conditions effective upon 
issuance.
---------------------------------------------------------------------------

    \1\ http://rgl.faa.gov/Regulatory_and_Guidance_Library/rgSC.nsf/0/39B156C006EB842E86257EF3004BB13C?OpenDocument&Highlight=installation%20of%20rechargeable%20lithium%20battery.
    \2\ http://rgl.faa.gov/Regulatory_and_Guidance_Library/rgSC.nsf/0/902232309C19F0D4862575CB0045AC0D?OpenDocument&Highlight=installation%20of%20rechargeable%20lithium%20battery.
    \3\ http://rgl.faa.gov/Regulatory_and_Guidance_Library/rgSC.nsf/0/28E630294DCC27B986257513005968A3?OpenDocument&Highlight=installation%20of%20rechargeable%20lithium%20battery.

------------------------------------------------------------------------
          Special conditions No.               Company/airplane model
------------------------------------------------------------------------
23-15-01-SC \1\...........................  Kestrel Aircraft Company/
                                             Model K-350.
23-09-02SC \2\............................  Cessna Aircraft Company/
                                             Model 525C (CJ4).
23-08-05-SC \3\...........................  Spectrum Aeronautical, LLC/
                                             Model 40.
------------------------------------------------------------------------

Comments Invited

    We invite interested people to take part in this rulemaking by 
sending written comments, data, or views. The most helpful comments 
reference a specific portion of the special conditions, explain the 
reason for any recommended change, and include supporting data. We ask 
that you send us two copies of written comments.
    We will consider all comments we receive on or before the closing 
date for comments. We will consider comments filed late if it is 
possible to do so without incurring expense or delay. We may change 
these special conditions based on the comments we receive.

Background

    On January 18, 2016, Avmax Aviation Services, Inc., (Avmax) applied 
for a supplemental type certificate (STC) to install a rechargeable 
lithium battery on the Viking Air, Ltd. (Viking Air), models DHC-6-100/
-200/-300, Twin Otter, Turbopropeller airplanes. These are normal 
category airplanes, powered by two Pratt & Whitney Canada PT6A-20 
engines (-100 and -200) or two PT6A-27 engines (-300). The maximum 
takeoff weight is 12,500 pounds (5,670 kg) for the -300, but lesser for 
the -100 and -200.
    The current regulatory requirements for part 23 airplanes do not 
contain adequate requirements for use of

[[Page 18842]]

rechargeable lithium batteries in airborne applications. This type of 
battery possesses certain failure and operational characteristics with 
maintenance requirements that differ significantly from that of the 
nickel-cadmium (Ni-Cd) and lead-acid rechargeable batteries currently 
approved in other normal, utility, acrobatic, and commuter category 
airplanes. Therefore, the FAA is proposing this special condition to 
address (1) all characteristics of the rechargeable lithium batteries 
and their installation that could affect safe operation of the modified 
models DHC-6-100/-200/-300 Turbopropeller airplanes, and (2) 
appropriate Instructions for Continued Airworthiness (ICA) that include 
maintenance requirements to ensure the availability of electrical power 
from the batteries when needed.

Type Certification Basis

    Under the provisions of Sec.  21.101, Avmax must show that the 
models DHC-6-100/-200/-300 Turbopropeller airplanes, as changed, 
continue to meet the applicable provisions of the regulations 
incorporated by reference in Type Certificate Data Sheet No. A9EA \4\ 
or the applicable regulations in effect on the date of application for 
the change.
---------------------------------------------------------------------------

    \4\ http://rgl.faa.gov/Regulatory_and_Guidance_Library/rgMakeModel.nsf/0/AB4F5DD989BB1B4E86257FF100542804?OpenDocument.
---------------------------------------------------------------------------

    If the Administrator finds that the applicable airworthiness 
regulations (i.e., Civil Air Regulations [CAR] 3) do not contain 
adequate or appropriate safety standards for the models DHC-6-100/-200/
-300 Turbopropeller airplanes because of a novel or unusual design 
feature, special conditions are prescribed under the provisions of 
Sec.  21.16.
    The FAA issues special conditions, as defined in Sec.  11.19, under 
Sec.  11.38 and they become part of the type certification basis under 
Sec.  21.101.
    Special conditions are initially applicable to the models for which 
they are issued. Should the applicant apply for an STC to modify any 
other model included on the same type certificate to incorporate the 
same novel or unusual design feature, these special conditions would 
also apply to the other model under Sec.  21.101.

Novel or Unusual Design Features

    The Viking Air models DHC-6-100/ -200/-300 Turbopropeller airplanes 
will incorporate the following novel or unusual design features:
    The installation of a rechargeable lithium battery as a main or 
engine start aircraft battery.

Discussion

    The applicable regulations governing the installation of batteries 
in general aviation airplanes were derived from CAR 3 as part of the 
recodification that established 14 CFR part 23. The battery 
requirements identified in Sec.  23.1353 were a rewording of the CAR 
requirements. Additional rulemaking activities, as a result of 
increased incidents of Ni-Cd battery fire or failures, incorporated 
Sec.  23.1353(f) and (g) at amendments 23-20 and 23-21 respectively. 
However, the regulation prescribed was not for lithium battery 
installations.
    The proposed use of rechargeable lithium batteries prompted the FAA 
to review the adequacy of these existing regulations. We found that the 
existing regulations do not adequately address the safety of lithium 
battery installations.
    Current experience with rechargeable lithium batteries in 
commercial or general aviation is limited. However, other users of this 
technology, ranging from personal computers, to wireless telephone 
manufacturers, to the electric vehicle industry, have noted safety 
problems with rechargeable lithium batteries. These problems include 
overcharging, over-discharging, flammability of cell components, cell 
internal defects, and those resulting from exposure to extreme 
temperatures that are described in the following paragraphs.
    1. Overcharging: In general, rechargeable lithium batteries are 
significantly more susceptible than their Ni-Cd or lead-acid 
counterparts to thermal runway, which is an internal failure that can 
result in self-sustaining increases in temperature and pressure. This 
is especially true for overcharging which causes heating and 
destabilization of the components of the cell, leading to the formation 
(by plating) of highly unstable metallic lithium. The metallic lithium 
can ignite, resulting in a self-sustaining fire or explosion. Finally, 
the severity of thermal runaway due to overcharging increases with 
increasing battery capacity due to the higher amount of electrolyte in 
large batteries.
    2. Over-discharging: Discharge of some types of rechargeable 
lithium battery cells beyond the manufacturer's recommended 
specification can cause corrosion of the electrodes of the cell, 
resulting in loss of battery capacity that cannot be reversed by 
recharging. This loss of capacity may not be detected by the simple 
voltage measurements commonly available to flight crews as a means of 
checking battery status--a problem shared with Ni-Cd batteries. In 
addition, over-discharging has the potential to lead to an unsafe 
condition (creation of dendrites that could result in internal short 
circuit during the recharging cycle).
    3. Flammability of Cell Components: Unlike Ni-Cd and lead-acid 
batteries, some types of rechargeable lithium batteries use liquid 
electrolytes that are flammable. The electrolyte can serve as a source 
of fuel for an external fire, if there is a breach of the battery 
container.
    4. Cell Internal Defects: The rechargeable lithium batteries and 
rechargeable battery systems have a history of undetected cell internal 
defects. These defects may or may not be detected during normal 
operational evaluation, test and validation. This may lead to an unsafe 
condition during in service operation.
    5. Extreme Temperatures: Exposure to an extreme temperature 
environment has the potential to create major hazards. Care must be 
taken to ensure that the lithium battery remains within the 
manufacturer's recommended specification.

Applicability

    The special conditions are applicable to the models DHC-6-100/-200/
-300 Turbopropeller airplanes. Should Avmax apply at a later date for 
an STC to modify any other model included on the same type certificate 
to incorporate the same novel or unusual design feature, the special 
conditions would apply to that model as well.

Conclusion

    This action affects only certain novel or unusual design features 
on the models DHC-6-100/-200/-300 Turbopropeller airplanes. It is not a 
rule of general applicability and affects only the applicant who 
applied to the FAA for approval of these features on the airplane.
    The substance of these special conditions has been subjected to the 
notice and comment period in several prior instances and has been 
derived without substantive change from those previously issued. It is 
unlikely that prior public comment would result in a significant change 
from the subject contained herein. Therefore, notice and opportunity 
for prior public comment hereon are unnecessary and the FAA finds good 
cause, in accordance with 5 U.S.C. 553(b)(3)(B) and 553(d)(3), making 
these special conditions effective upon issuance. The FAA is requesting 
comments to allow interested persons to submit views that may not have 
been submitted in response to the

[[Page 18843]]

prior opportunities for comment described above.

List of Subjects in 14 CFR Part 23

    Aircraft, Aviation safety, Signs and symbols.

Citation

0
The authority citation for these special conditions is as follows:

    Authority:  49 U.S.C. 106(g), 40113 and 44701; 14 CFR 21.16 and 
21.101; and 14 CFR 11.38 and 11.19.

The Special Conditions

0
Accordingly, pursuant to the authority delegated to me by the 
Administrator, the following special conditions are issued as part of 
the type certification basis for Viking Air, Ltd., models DHC-6-100/-
200/-300 Turbopropeller airplanes modified by Avmax Aviation Services, 
Ltd.

1. Installation of Lithium Battery

    The FAA adopts that the following special conditions be applied to 
lithium battery installations on the models DHC-6-100/-200/-300 
Turbopropeller airplanes in lieu of the requirements Sec.  
23.1353(a)(b)(c)(d)(e), amendment 49.
    Lithium battery installations on the models DHC-6-100/-200/-300 
Turbopropeller airplanes must be designed and installed as follows:
    (1) Safe cell temperatures and pressures must be maintained 
during--
    i. Normal operations;
    ii. Any probable failure conditions of charging or discharging or 
battery monitoring system; and
    iii. Any failure of the charging or battery monitoring system not 
shown to be extremely remote.
    (2) The rechargeable lithium battery installation must be designed 
to preclude explosion or fire in the event of 1(1)(ii) and 1(1)(iii) 
failures.
    (3) Design of the rechargeable lithium batteries must preclude the 
occurrence of self-sustaining, uncontrolled increases in temperature or 
pressure.
    (4) No explosive or toxic gasses emitted by any rechargeable 
lithium battery in normal operation or as the result of any failure of 
the battery charging system, monitoring system, or battery installation 
which is not shown to be extremely remote, may accumulate in hazardous 
quantities within the airplane.
    (5) Installations of rechargeable lithium batteries must meet the 
requirements of Sec.  23.863(a) through (d) at amendment 23-34.
    (6) No corrosive fluids or gases that may escape from any 
rechargeable lithium battery may damage surrounding structure or any 
adjacent systems, equipment, electrical wiring, or the airplane in such 
a way as to cause a major or more severe failure condition, in 
accordance with Sec.  23.1309 at amendment 23-49 and applicable 
regulatory guidance.
    (7) Each rechargeable lithium battery installation must have 
provisions to prevent any hazardous effect on structure or essential 
systems that may be caused by the maximum amount of heat the battery 
can generate during a short circuit of the battery or of its individual 
cells.
    (8) Rechargeable lithium battery installations must have--
    i. A system to automatically control the charging rate of the 
battery to prevent battery overheating and overcharging; and either
    ii. A battery temperature sensing and over-temperature warning 
system with a means for automatically disconnecting the battery from 
its charging source in the event of an over-temperature condition; or
    iii. A battery failure sensing and warning system with a means for 
automatically disconnecting the battery from its charging source in the 
event of battery failure.
    (9) Any rechargeable lithium battery installation, the function of 
which is required for safe operation of the aircraft, must incorporate 
a monitoring and warning feature that will provide an indication to the 
appropriate flight crewmembers whenever the state of charge of the 
batteries has fallen below levels considered acceptable for dispatch 
(see note 1) of the aircraft.

    Note 1: Reference Sec.  23.1353(h) for dispatch consideration.

    (10) The Instructions for Continued Airworthiness (ICA) required by 
Sec.  23.1529 must contain maintenance requirements (see note 2) to 
assure that the battery has been sufficiently charged (see note 3) at 
appropriate intervals specified by the battery manufacturer and the 
equipment manufacturer that contain the rechargeable lithium battery or 
rechargeable lithium battery system. The lithium rechargeable batteries 
and lithium rechargeable battery systems must not degrade below 
specified ampere-hour levels sufficient to power the aircraft system. 
The ICA must also contain procedures for the maintenance of replacement 
batteries (see note 4) to prevent the installation of batteries that 
have degraded charge retention ability or other damage due to prolonged 
storage at a low state of charge. Replacement batteries must be of the 
same manufacturer and part number as approved by the FAA.

    Note 2: Maintenance requirements include procedures that--

    (a) Check battery capacity, charge degradation at manufacturers 
recommended inspection intervals.
    (b) Replace batteries at manufacturers recommended replacement 
schedule/time to prevent age related degradation.

    Note 3: The term ``sufficiently charged'' means that the battery 
must retain enough charge, expressed in ampere-hours, to ensure that 
the battery cells will not be damaged.

    A battery cell may be damaged by low charge (i.e., below certain 
level), resulting in a reduction in the ability to charge and retain a 
full charge. This reduction would be greater than the reduction that 
may result from normal operational degradation.

    Note 4: Replacement battery in spares storage may be subject to 
prolonged storage at a low state of charge.


    Issued in Kansas City, Missouri on April 18, 2017.
Mel Johnson,
Acting Manager, Small Airplane Directorate, Aircraft Certification 
Service.
[FR Doc. 2017-08234 Filed 4-21-17; 8:45 am]
 BILLING CODE 4910-13-P



                                                                                                                                                                                                       18841

                                                Rules and Regulations                                                                                         Federal Register
                                                                                                                                                              Vol. 82, No. 77

                                                                                                                                                              Monday, April 24, 2017



                                                This section of the FEDERAL REGISTER                    Building Ground Floor, Washington, DC                 exists for making these special
                                                contains regulatory documents having general            20590–0001.                                           conditions effective upon issuance.
                                                applicability and legal effect, most of which              b Hand Delivery of Courier: Take
                                                are keyed to and codified in the Code of                comments to Docket Operations in                        Special conditions        Company/airplane
                                                Federal Regulations, which is published under                                                                          No.                    model
                                                50 titles pursuant to 44 U.S.C. 1510.
                                                                                                        Room W12–140 of the West Building
                                                                                                        Ground Floor at 1200 New Jersey                        23–15–01–SC 1 .......    Kestrel Aircraft Com-
                                                The Code of Federal Regulations is sold by              Avenue SE., Washington, DC, between 9                                             pany/Model K–350.
                                                the Superintendent of Documents.                        a.m. and 5 p.m., Monday through                        23–09–02SC 2 .........   Cessna Aircraft Com-
                                                                                                        Friday, except Federal holidays.                                                  pany/Model 525C
                                                                                                           b Fax: Fax comments to Docket                                                  (CJ4).
                                                DEPARTMENT OF TRANSPORTATION                            Operations at 202–493–2251.                            23–08–05–SC 3 .......    Spectrum Aeronautical,
                                                                                                                                                                                          LLC/Model 40.
                                                Federal Aviation Administration                            Privacy: The FAA will post all
                                                                                                        comments it receives, without change,
                                                                                                        to http://regulations.gov, including any              Comments Invited
                                                14 CFR Part 23
                                                                                                        personal information the commenter                       We invite interested people to take
                                                [Docket No. FAA–2017–0381; Special                      provides. Using the search function of                part in this rulemaking by sending
                                                Conditions No. 23–280–SC]                               the docket Web site, anyone can find                  written comments, data, or views. The
                                                                                                        and read the electronic form of all                   most helpful comments reference a
                                                Special Conditions: Viking Air, Ltd.,                   comments received into any FAA                        specific portion of the special
                                                Models DHC–6–100/–200/–300; Avmax                       docket, including the name of the                     conditions, explain the reason for any
                                                Aviation Services, Inc., Installation of                individual sending the comment (or                    recommended change, and include
                                                Rechargeable Lithium Batteries                          signing the comment for an association,               supporting data. We ask that you send
                                                                                                        business, labor union, etc.). DOT’s                   us two copies of written comments.
                                                AGENCY:  Federal Aviation                                                                                        We will consider all comments we
                                                                                                        complete Privacy Act Statement can be
                                                Administration (FAA), DOT.                                                                                    receive on or before the closing date for
                                                                                                        found in the Federal Register published
                                                ACTION: Final special conditions; request               on April 11, 2000 (65 FR 19477–19478),                comments. We will consider comments
                                                for comments.                                           as well as at http://DocketsInfo.dot.gov.             filed late if it is possible to do so
                                                                                                           Docket: Background documents or                    without incurring expense or delay. We
                                                SUMMARY:   These special conditions are                                                                       may change these special conditions
                                                issued for the Viking Air, Ltd., models                 comments received may be read at
                                                                                                        http://www.regulations.gov at any time.               based on the comments we receive.
                                                DHC–6–100/–200/–300, Twin Otter,
                                                Turbopropeller airplanes. This airplane,                Follow the online instructions for                    Background
                                                as modified by Avmax Aviation                           accessing the docket or go to the Docket                On January 18, 2016, Avmax Aviation
                                                Services, Inc., will have a novel or                    Operations in Room W12–140 of the                     Services, Inc., (Avmax) applied for a
                                                unusual design feature associated with                  West Building Ground Floor at 1200                    supplemental type certificate (STC) to
                                                the use of a replacement option of a                    New Jersey Avenue SE., Washington,                    install a rechargeable lithium battery on
                                                lithium battery instead of nickel-                      DC, between 9 a.m. and 5 p.m., Monday                 the Viking Air, Ltd. (Viking Air), models
                                                cadmium and lead-acid rechargeable                      through Friday, except Federal holidays.              DHC–6–100/–200/–300, Twin Otter,
                                                batteries. The applicable airworthiness                 FOR FURTHER INFORMATION CONTACT:                      Turbopropeller airplanes. These are
                                                regulations do not contain adequate or                  Ruth Hirt, Federal Aviation                           normal category airplanes, powered by
                                                appropriate safety standards for this                   Administration, Aircraft Certification                two Pratt & Whitney Canada PT6A–20
                                                design feature. These special conditions                Service, Small Airplane Directorate,                  engines (–100 and –200) or two PT6A–
                                                contain the additional safety standards                 ACE–114, 901 Locust, Room 301,                        27 engines (–300). The maximum
                                                that the Administrator considers                        Kansas City, MO; telephone (816) 329–                 takeoff weight is 12,500 pounds (5,670
                                                necessary to establish a level of safety                4108; facsimile (816) 329–4090.                       kg) for the –300, but lesser for the –100
                                                equivalent to that established by the                   SUPPLEMENTARY INFORMATION: The FAA                    and –200.
                                                existing airworthiness standards.                       has determined that notice and                          The current regulatory requirements
                                                DATES: The effective date of these                      opportunity for prior public comment                  for part 23 airplanes do not contain
                                                special conditions is April 24, 2017.                   hereon are impracticable because these                adequate requirements for use of
                                                   We must receive your comments by                     procedures would significantly delay
                                                                                                                                                                1 http://rgl.faa.gov/Regulatory_and_Guidance_
                                                June 8, 2017.                                           issuance of the approval design and
                                                                                                                                                              Library/rgSC.nsf/0/
                                                ADDRESSES: Send comments identified                     thus delivery of the affected aircraft. In            39B156C006EB842E86257EF3004BB13C?Open
                                                by docket number FAA–2017–0381                          addition, the FAA has determined, in                  Document&Highlight=installation%20
                                                using any of the following methods:                     accordance with 5 U.S.C. 553(b)(3)(B)                 of%20rechargeable%20lithium%20battery.
                                                   b Federal eRegulations Portal: Go to                 and 553(d)(3), that notice and                          2 http://rgl.faa.gov/Regulatory_and_Guidance_
jstallworth on DSK7TPTVN1PROD with RULES




                                                                                                        opportunity for prior public comment                  Library/rgSC.nsf/0/
                                                http://www.regulations.gov and follow                                                                         902232309C19F0D4862575CB0045AC0D?Open
                                                the online instructions for sending your                hereon are unnecessary because the                    Document&Highlight=installation%20
                                                comments electronically.                                substance of these special conditions                 of%20rechargeable%20lithium%20battery.
                                                   b Mail: Send comments to Docket                      has been subject to the public comment                  3 http://rgl.faa.gov/Regulatory_and_Guidance_

                                                                                                        process in several prior instances with               Library/rgSC.nsf/0/
                                                Operations, M–30, U.S. Department of                                                                          28E630294DCC27B986257513005968A3?Open
                                                Transportation (DOT), 1200 New Jersey                   no substantive comments received. The                 Document&Highlight=installation%20
                                                Avenue SE., Room W12–140, West                          FAA therefore finds that good cause                   of%20rechargeable%20lithium%20battery.



                                           VerDate Sep<11>2014   13:01 Apr 21, 2017   Jkt 241001   PO 00000   Frm 00001   Fmt 4700   Sfmt 4700   E:\FR\FM\24APR1.SGM   24APR1


                                                18842               Federal Register / Vol. 82, No. 77 / Monday, April 24, 2017 / Rules and Regulations

                                                rechargeable lithium batteries in                       Discussion                                            problem shared with Ni-Cd batteries. In
                                                airborne applications. This type of                        The applicable regulations governing               addition, over-discharging has the
                                                battery possesses certain failure and                   the installation of batteries in general              potential to lead to an unsafe condition
                                                operational characteristics with                        aviation airplanes were derived from                  (creation of dendrites that could result
                                                maintenance requirements that differ                    CAR 3 as part of the recodification that              in internal short circuit during the
                                                significantly from that of the nickel-                  established 14 CFR part 23. The battery               recharging cycle).
                                                cadmium (Ni-Cd) and lead-acid                                                                                    3. Flammability of Cell Components:
                                                                                                        requirements identified in § 23.1353
                                                rechargeable batteries currently                                                                              Unlike Ni-Cd and lead-acid batteries,
                                                                                                        were a rewording of the CAR
                                                approved in other normal, utility,                                                                            some types of rechargeable lithium
                                                                                                        requirements. Additional rulemaking
                                                acrobatic, and commuter category                                                                              batteries use liquid electrolytes that are
                                                                                                        activities, as a result of increased
                                                airplanes. Therefore, the FAA is                                                                              flammable. The electrolyte can serve as
                                                                                                        incidents of Ni-Cd battery fire or
                                                proposing this special condition to                                                                           a source of fuel for an external fire, if
                                                                                                        failures, incorporated § 23.1353(f) and
                                                address (1) all characteristics of the                                                                        there is a breach of the battery
                                                                                                        (g) at amendments 23–20 and 23–21
                                                rechargeable lithium batteries and their                                                                      container.
                                                                                                        respectively. However, the regulation                    4. Cell Internal Defects: The
                                                installation that could affect safe
                                                                                                        prescribed was not for lithium battery                rechargeable lithium batteries and
                                                operation of the modified models DHC–
                                                                                                        installations.                                        rechargeable battery systems have a
                                                6–100/–200/–300 Turbopropeller
                                                                                                           The proposed use of rechargeable                   history of undetected cell internal
                                                airplanes, and (2) appropriate
                                                                                                        lithium batteries prompted the FAA to                 defects. These defects may or may not
                                                Instructions for Continued
                                                                                                        review the adequacy of these existing                 be detected during normal operational
                                                Airworthiness (ICA) that include
                                                                                                        regulations. We found that the existing               evaluation, test and validation. This
                                                maintenance requirements to ensure the
                                                                                                        regulations do not adequately address                 may lead to an unsafe condition during
                                                availability of electrical power from the
                                                                                                        the safety of lithium battery                         in service operation.
                                                batteries when needed.
                                                                                                        installations.                                           5. Extreme Temperatures: Exposure to
                                                Type Certification Basis                                   Current experience with rechargeable               an extreme temperature environment
                                                   Under the provisions of § 21.101,                    lithium batteries in commercial or                    has the potential to create major
                                                Avmax must show that the models                         general aviation is limited. However,                 hazards. Care must be taken to ensure
                                                DHC–6–100/–200/–300 Turbopropeller                      other users of this technology, ranging               that the lithium battery remains within
                                                airplanes, as changed, continue to meet                 from personal computers, to wireless                  the manufacturer’s recommended
                                                the applicable provisions of the                        telephone manufacturers, to the electric              specification.
                                                regulations incorporated by reference in                vehicle industry, have noted safety
                                                Type Certificate Data Sheet No. A9EA 4                  problems with rechargeable lithium                    Applicability
                                                or the applicable regulations in effect on              batteries. These problems include                       The special conditions are applicable
                                                the date of application for the change.                 overcharging, over-discharging,                       to the models DHC–6–100/–200/–300
                                                   If the Administrator finds that the                  flammability of cell components, cell                 Turbopropeller airplanes. Should
                                                applicable airworthiness regulations                    internal defects, and those resulting                 Avmax apply at a later date for an STC
                                                (i.e., Civil Air Regulations [CAR] 3) do                from exposure to extreme temperatures                 to modify any other model included on
                                                not contain adequate or appropriate                     that are described in the following                   the same type certificate to incorporate
                                                safety standards for the models DHC–6–                  paragraphs.                                           the same novel or unusual design
                                                100/–200/–300 Turbopropeller airplanes                     1. Overcharging: In general,                       feature, the special conditions would
                                                because of a novel or unusual design                    rechargeable lithium batteries are                    apply to that model as well.
                                                feature, special conditions are                         significantly more susceptible than their
                                                prescribed under the provisions of                      Ni-Cd or lead-acid counterparts to                    Conclusion
                                                § 21.16.                                                thermal runway, which is an internal                     This action affects only certain novel
                                                   The FAA issues special conditions, as                failure that can result in self-sustaining            or unusual design features on the
                                                defined in § 11.19, under § 11.38 and                   increases in temperature and pressure.                models DHC–6–100/–200/–300
                                                they become part of the type                            This is especially true for overcharging              Turbopropeller airplanes. It is not a rule
                                                certification basis under § 21.101.                     which causes heating and                              of general applicability and affects only
                                                   Special conditions are initially                     destabilization of the components of the              the applicant who applied to the FAA
                                                applicable to the models for which they                 cell, leading to the formation (by                    for approval of these features on the
                                                are issued. Should the applicant apply                  plating) of highly unstable metallic                  airplane.
                                                for an STC to modify any other model                    lithium. The metallic lithium can ignite,                The substance of these special
                                                included on the same type certificate to                resulting in a self-sustaining fire or                conditions has been subjected to the
                                                incorporate the same novel or unusual                   explosion. Finally, the severity of                   notice and comment period in several
                                                design feature, these special conditions                thermal runaway due to overcharging                   prior instances and has been derived
                                                would also apply to the other model                     increases with increasing battery                     without substantive change from those
                                                under § 21.101.                                         capacity due to the higher amount of                  previously issued. It is unlikely that
                                                Novel or Unusual Design Features                        electrolyte in large batteries.                       prior public comment would result in a
                                                                                                           2. Over-discharging: Discharge of                  significant change from the subject
                                                   The Viking Air models DHC–6–100/                     some types of rechargeable lithium                    contained herein. Therefore, notice and
                                                –200/–300 Turbopropeller airplanes                      battery cells beyond the manufacturer’s               opportunity for prior public comment
                                                will incorporate the following novel or                 recommended specification can cause                   hereon are unnecessary and the FAA
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                                                unusual design features:                                corrosion of the electrodes of the cell,              finds good cause, in accordance with 5
                                                   The installation of a rechargeable                   resulting in loss of battery capacity that            U.S.C. 553(b)(3)(B) and 553(d)(3),
                                                lithium battery as a main or engine start                                                                     making these special conditions
                                                                                                        cannot be reversed by recharging. This
                                                aircraft battery.
                                                                                                        loss of capacity may not be detected by               effective upon issuance. The FAA is
                                                  4 http://rgl.faa.gov/Regulatory_and_Guidance_
                                                                                                        the simple voltage measurements                       requesting comments to allow interested
                                                Library/rgMakeModel.nsf/0/AB4F5DD989BB1B4               commonly available to flight crews as a               persons to submit views that may not
                                                E86257FF100542804?OpenDocument.                         means of checking battery status—a                    have been submitted in response to the


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                                                                    Federal Register / Vol. 82, No. 77 / Monday, April 24, 2017 / Rules and Regulations                                               18843

                                                prior opportunities for comment                         systems, equipment, electrical wiring, or               Note 2: Maintenance requirements include
                                                described above.                                        the airplane in such a way as to cause                procedures that—
                                                                                                        a major or more severe failure condition,               (a) Check battery capacity, charge
                                                List of Subjects in 14 CFR Part 23
                                                                                                        in accordance with § 23.1309 at                       degradation at manufacturers
                                                  Aircraft, Aviation safety, Signs and                  amendment 23–49 and applicable                        recommended inspection intervals.
                                                symbols.                                                regulatory guidance.                                    (b) Replace batteries at manufacturers
                                                Citation                                                   (7) Each rechargeable lithium battery              recommended replacement schedule/
                                                                                                        installation must have provisions to                  time to prevent age related degradation.
                                                ■ The authority citation for these                      prevent any hazardous effect on
                                                special conditions is as follows:                                                                               Note 3: The term ‘‘sufficiently charged’’
                                                                                                        structure or essential systems that may               means that the battery must retain enough
                                                  Authority: 49 U.S.C. 106(g), 40113 and                be caused by the maximum amount of                    charge, expressed in ampere-hours, to ensure
                                                44701; 14 CFR 21.16 and 21.101; and 14 CFR              heat the battery can generate during a                that the battery cells will not be damaged.
                                                11.38 and 11.19.                                        short circuit of the battery or of its
                                                                                                                                                                A battery cell may be damaged by low
                                                The Special Conditions                                  individual cells.
                                                                                                                                                              charge (i.e., below certain level),
                                                                                                           (8) Rechargeable lithium battery                   resulting in a reduction in the ability to
                                                ■ Accordingly, pursuant to the authority                installations must have—
                                                delegated to me by the Administrator,                                                                         charge and retain a full charge. This
                                                                                                           i. A system to automatically control               reduction would be greater than the
                                                the following special conditions are                    the charging rate of the battery to
                                                issued as part of the type certification                                                                      reduction that may result from normal
                                                                                                        prevent battery overheating and                       operational degradation.
                                                basis for Viking Air, Ltd., models DHC–                 overcharging; and either
                                                6–100/–200/–300 Turbopropeller                                                                                   Note 4: Replacement battery in spares
                                                                                                           ii. A battery temperature sensing and
                                                airplanes modified by Avmax Aviation                                                                          storage may be subject to prolonged storage
                                                                                                        over-temperature warning system with a                at a low state of charge.
                                                Services, Ltd.
                                                                                                        means for automatically disconnecting
                                                1. Installation of Lithium Battery                      the battery from its charging source in                 Issued in Kansas City, Missouri on April
                                                   The FAA adopts that the following                    the event of an over-temperature                      18, 2017.
                                                special conditions be applied to lithium                condition; or                                         Mel Johnson,
                                                battery installations on the models                        iii. A battery failure sensing and                 Acting Manager, Small Airplane Directorate,
                                                DHC–6–100/–200/–300 Turbopropeller                      warning system with a means for                       Aircraft Certification Service.
                                                airplanes in lieu of the requirements                   automatically disconnecting the battery               [FR Doc. 2017–08234 Filed 4–21–17; 8:45 am]
                                                § 23.1353(a)(b)(c)(d)(e), amendment 49.                 from its charging source in the event of              BILLING CODE 4910–13–P
                                                   Lithium battery installations on the                 battery failure.
                                                models DHC–6–100/–200/–300                                 (9) Any rechargeable lithium battery
                                                Turbopropeller airplanes must be                        installation, the function of which is                DEPARTMENT OF TRANSPORTATION
                                                designed and installed as follows:                      required for safe operation of the
                                                   (1) Safe cell temperatures and                       aircraft, must incorporate a monitoring               Federal Aviation Administration
                                                pressures must be maintained during—                    and warning feature that will provide an
                                                   i. Normal operations;                                indication to the appropriate flight                  14 CFR Part 39
                                                   ii. Any probable failure conditions of               crewmembers whenever the state of                     [Docket No. FAA–2010–0755; Directorate
                                                charging or discharging or battery                      charge of the batteries has fallen below              Identifier 2010–NE–12–AD; Amendment 39–
                                                monitoring system; and                                  levels considered acceptable for                      18860; AD 2017–08–11]
                                                   iii. Any failure of the charging or                  dispatch (see note 1) of the aircraft.
                                                battery monitoring system not shown to                                                                        RIN 2120–AA64
                                                                                                          Note 1: Reference § 23.1353(h) for dispatch
                                                be extremely remote.                                    consideration.
                                                   (2) The rechargeable lithium battery                                                                       Airworthiness Directives; Rolls-Royce
                                                installation must be designed to                           (10) The Instructions for Continued                plc Turbofan Engines
                                                preclude explosion or fire in the event                 Airworthiness (ICA) required by
                                                                                                                                                              AGENCY:  Federal Aviation
                                                of 1(1)(ii) and 1(1)(iii) failures.                     § 23.1529 must contain maintenance
                                                                                                                                                              Administration (FAA), DOT.
                                                   (3) Design of the rechargeable lithium               requirements (see note 2) to assure that
                                                                                                        the battery has been sufficiently charged             ACTION: Final rule.
                                                batteries must preclude the occurrence
                                                of self-sustaining, uncontrolled                        (see note 3) at appropriate intervals                 SUMMARY:    We are superseding
                                                increases in temperature or pressure.                   specified by the battery manufacturer                 airworthiness directive (AD) 2012–04–
                                                   (4) No explosive or toxic gasses                     and the equipment manufacturer that                   01 for all Rolls-Royce plc (RR) RB211–
                                                emitted by any rechargeable lithium                     contain the rechargeable lithium battery              Trent 800 model turbofan engines. AD
                                                battery in normal operation or as the                   or rechargeable lithium battery system.               2012–04–01 required removal from
                                                result of any failure of the battery                    The lithium rechargeable batteries and                service of certain critical engine rotating
                                                charging system, monitoring system, or                  lithium rechargeable battery systems                  parts based on reduced life limits. This
                                                battery installation which is not shown                 must not degrade below specified                      AD makes additional revisions to the
                                                to be extremely remote, may accumulate                  ampere-hour levels sufficient to power                life limits of certain critical engine
                                                in hazardous quantities within the                      the aircraft system. The ICA must also                rotating parts. This AD was prompted
                                                airplane.                                               contain procedures for the maintenance                by RR further revising the life limits of
                                                   (5) Installations of rechargeable                    of replacement batteries (see note 4) to              certain critical engine rotating parts. We
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                                                lithium batteries must meet the                         prevent the installation of batteries that            are issuing this AD to correct the unsafe
                                                requirements of § 23.863(a) through (d)                 have degraded charge retention ability                condition on these products.
                                                at amendment 23–34.                                     or other damage due to prolonged
                                                                                                                                                              DATES: This AD is effective May 30,
                                                   (6) No corrosive fluids or gases that                storage at a low state of charge.
                                                may escape from any rechargeable                        Replacement batteries must be of the                  2017.
                                                lithium battery may damage                              same manufacturer and part number as                  ADDRESSES: See the FOR FURTHER
                                                surrounding structure or any adjacent                   approved by the FAA.                                  INFORMATION CONTACT section.



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Document Created: 2017-04-22 00:11:29
Document Modified: 2017-04-22 00:11:29
CategoryRegulatory Information
CollectionFederal Register
sudoc ClassAE 2.7:
GS 4.107:
AE 2.106:
PublisherOffice of the Federal Register, National Archives and Records Administration
SectionRules and Regulations
ActionFinal special conditions; request for comments.
DatesThe effective date of these special conditions is April 24, 2017.
ContactRuth Hirt, Federal Aviation Administration, Aircraft Certification Service, Small Airplane Directorate, ACE-114, 901 Locust, Room 301, Kansas City, MO; telephone (816) 329-4108; facsimile (816) 329-4090.
FR Citation82 FR 18841 
CFR AssociatedAircraft; Aviation Safety and Signs and Symbols

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